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Is my riding season over before it begins?

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    Is my riding season over before it begins?

    Well I thought I'd start this season off right with a new front tire. I ended up breaking a front axle mount/pinch stud on the bottom of the front fork. So I decided it's best if I just replace them all with grade 5 on all 4 studs and some blue locktite. All looked good! I mounted the tire/rim to about 4.5 Km on the axle pinch bolts and the axle nut to specified torque as well with a new cotter pin and then the front calipers and speedo cable all in position and literally by the book...Clymers guide. I warmed her up and did my tire pressures. check. Oil? check. Voltage at idle and at 5000 rpm. Check. Ok looks like I'll take her for a test ride and see how this new tire feels.....
    Here's where the fun begins....about a mile and a half down the road I'm in a 50 mph zone. Wind her up to maybe 5000 rpm going up a hill and just as I was going over the top I hit bump in the road and suddenly I hear a sound like a golf ball sized rock just jumped up and whacked the underside of my engine! I quickly pulled in the clutch and pulled over. I see no damage, scrape marks or critter guts and blood... I figure ok it was a small rock? Sure that's it...I start up with no issues and ride down the road over some RR tracks. Same issue same sound exactly and same reaction. Nothing obvious caused it. I go home and drain the oil and strain it through a coffee filter....Not even a flake of metal...I even waved a strong magnet over the filter to be sure nothing is there...I put in new oil and go down the street at 25 mph at maybe 2k RPM on a smooth road...it happened again. I could even feel it in the seat when the metallic bang happened. So I took her home and am wondering if maybe it's the tensioner. I do the basscliff test rotating the rear tire backwards in first gear and loosen the tensioner wheel. I rotate the tire forward and watch the wheel tighten up 1/3 turn or so with lots of tension left on the spring. Now I'm wondering if I have a clutch issue? Drive shaft? Gremlins? what?
    Sorry for the long winded explanation but I figured that'd help with the head scratching obvious stuff.
    Thanks in advance. P.S it's an 80 gs850g with about 16k miles.

    #2
    Hi,

    Ouch! Maybe this?

    Bevel Gear Shaft Repair
    (by Mr. Zooks)


    Good luck.


    Thank you for your indulgence,

    BassCliff

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      #3
      Maybe clutch hub nut came off?
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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        #4
        Shaft Splines gone south?

        Comment


          #5
          Found it!

          I don't know how but the 4 bolts that attach the the drive shaft to the bevel flange were the culprit. 2 came off and were "resting" in the boot and the other 2 were coming loose! I'm surprised that there weren't any symptoms like vibration or clanking other than hitting a hard bump.
          Does the drive shaft have to be pulled back via a swing arm removal to check if the bevel bolt is broke?

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