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    After market fuel valves suck

    Okay bit of a rant here. I just bought a replacement fuel valve from Z-1 for my 81 gs1000G. The screen filter wont fit in the tank, it is .o40 too wide at it's widest point. so the tech at Z-1 says just take it off and use an inline filter, so no problem I just won't have a reserve function. I can live with that since my bike has a fuel gauge. but the damn fuel outlet and vacume outlet face the wrong way! and the vacume outlet is right infront of the frame tube! the one thing that work are the bolt holes which are 44 mm apart. the only part that makes it work on a suziki. and to make matters worse everyothere site that sells vacume valves, sells the same brand and model!!!!!

    got so mad i had to stop working on it for the evening..

    roy

    #2
    Did you purchase the correct petcock for your bike?

    I bought one from z1 for my 750L and it fit without a problem. To have so many fitment problems leads me to believe its not the right petcock.

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      #3
      Call Z-1 and demand the right petcock.
      1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
      1985 GS1150ES stock with 85 Red E bodywork.

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        #4
        what right petcock?

        I've looked around. by the pictures, no one sell the right petcock. I mean, they can't not know about this issue. sort of "what are you going to do about it". I guess I could go to the dealer but the last time I checked a price (on a valve adjustment tool) the dealer wanted 130 dollars more that on line (I kid you not) I got the wrench for 18 bucks versus 148 from the dealer here in olympia. I was afraid to even ask what the petcock would cost

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          #5
          We're all assuming the correct tank. Has that been checked?
          Dogma
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          O LORD, be gracious to me; heal me, for I have sinned against you! - David

          Skeptical scrutiny is the means, in both science and religion, by which deep insights can be winnowed from deep nonsense. - Carl Sagan

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          '80 GS850 GLT
          '80 GS1000 GT
          '01 ZRX1200R

          How to get a "What's New" feed without the Vortex, and without permanently quitting the Vortex

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            #6
            I had similar issues when I bought one a few years back. Mine came packaged with the screen all crumpled in the box. It was torn where it had been kinked so I used the factory screen IIRC. Any way I had fitment probs too. I ended up buying Suzuki oem, $90 I think.

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              #7
              argonaut,

              I went through the same thing on my 1978 550. The petcock fit in the tank but the vacuum tube hit the frame.

              You can take the 4 screws out of the petcock and split the petcock in half and turn the vacuum port 180 degrees and it works perfect. Just be carefull not to damage the membrane in the petcock.

              I had to reroute the gas line abit but I like the set up better because it is easier to accsess the fuel lines now.

              I know they are crappy pics but this is what it looked like before the I turned the vacuum port. You can kind of see the vacuum port hitting the frame.



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                #8
                Originally posted by argonaut View Post
                I've looked around. by the pictures, no one sell the right petcock. I mean, they can't not know about this issue. sort of "what are you going to do about it". I guess I could go to the dealer but the last time I checked a price (on a valve adjustment tool) the dealer wanted 130 dollars more that on line (I kid you not) I got the wrench for 18 bucks versus 148 from the dealer here in olympia. I was afraid to even ask what the petcock would cost
                Cycle Parts Nation and Part Shark are two of the cheaper OE parts sources. Beats paying dealership prices as long as you are not in a big hurry. Regarding making the filter tube fit in the tank, a few strokes of a file should fix that problem. And yes on rotating the back plate on the petcock to accommodate your application.
                Last edited by Nessism; 04-15-2010, 09:10 AM.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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