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    Stuck bolt remedy?

    I'm copying this from another forum. I have no idea whether it is safe, the poster says it originally came from Popular Mechanics magazine. Any opinions?
    His words..

    "I will post this 1 more time! To loosen stuck bolts/ studs/screws in aluminum/ steel/ cast/anything else. Get 2 visegrips and a BIG battery ( don't waste yer time with some battery charger)and some jumper cables. You clamp 1 of the vise grips to the stuck bolt/ stud/screw very tightly on a shiney part so you got a good connection. The other vise grip you clamp very tightly on a close by ground( don't clamp on a rear brake bleeder and use the stock ground in the front). you connect both the jumpers to the battery and the other end to the stuck bolt vise grip. then the fun part, you QUICKLY clamp the other remaining battery jumper to the ground and there will be a BIG spark!. Wait 2-3 seconds and take it off and try to wiggle the part, if nothing happens try again. it will eventually loosen the part, because corrosion has more resistance than good clean metal. and you will blast the rust/ oxide out with the maybe 4-600 amps you are putting thru it.Sometimes there will be a small puff of smoke.It doesn't seem to make any dif on polarity. I have been doing this for 50 years since I read about it in Popular Mechanics. It works great on brake bleeders, stripped carb screws,chevy manifold bolts, Honda case screws,Cade manifold bolts,anything like that. Spare me all the warnings about batteries blowing up and starting your house on fire, I'm assuming if you are ass deep in a Cade you have a little brains, and you won't connect it and walk away to mow a lawn, we are talking seconds here, no more."
    1983 GS 1100 Guided Laser
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    I find working on my motorcycle mildly therapeutic when I'm not cursing.

    #2
    I've heard of this being done using a welder -- the idea is to heat up the part using lots of amps.

    I haven't done it, nor would I want to. But then again, it can't be much more dangerous than heating a bolt with a torch, which I have done.
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      #3
      Never tried that (something about big spark and proximity to gasoline) but for most there is another way is a small hammer (big hammers break and deform things, besides fingers) and drift/punch give a sharp rap so force is going directly along the fasteners axis. This will in most cases unseat the threads. On very soft bolt/screw heads it can have an added benifit by deforming the head slightly allowing a better purchase with your tool.BE careful you're not trying to break anything, it takes some practice. Works on just about anything except brake bleeders, doesn't work with them because of the seated taper. Heat will help but most motorcycle things we don't want to use that. Although a hot motor (doesn't help if it's not a runner) might help for cover screws which is the most common problem.



      Randy

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