I'm in the twin club?.

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  • tkent02
    Forum LongTimer
    Past Site Supporter
    • Jan 2006
    • 35571
    • Near South Park

    #76
    The 500 pistons and cylinders arrived yesterday, everything looks very good. Unfortunately won't have a chance to put it together for a month or so.
    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

    Life is too short to ride an L.

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    • Guest

      #77
      Bugger, I wanna see it done!

      Be sure to post some pic's up, I still haven't seen this process done in detail yet...

      I want to know my options should my 450 have some sort of drama... or for when I decide I want a little more torque...

      Comment

      • tkent02
        Forum LongTimer
        Past Site Supporter
        • Jan 2006
        • 35571
        • Near South Park

        #78
        OK, I'm on it again. The pistons come up about 1mm short of the top of the cylinder, the pistons are lower top and don't look like they will hit any valves or anything... Not sure how much compression it will have, might be pretty low. But I don't have a set of 450 pistons to compare, so I'm going to throw it together and see what happens.
        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

        Life is too short to ride an L.

        Comment

        • tkent02
          Forum LongTimer
          Past Site Supporter
          • Jan 2006
          • 35571
          • Near South Park

          #79
          http://img.photobucket.com/albums/v5...tatesMap-1.jpg

          Life is too short to ride an L.

          Comment

          • Guest

            #80
            Now that's purdy!!!

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            • BigD_83
              Forum Sage
              Past Site Supporter
              • May 2011
              • 4872
              • Vancouver

              #81
              Even more inspiration for re-doing the paint on the 650.

              Powder coat or paint, Tom?
              '83 GS650G
              '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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              • tkent02
                Forum LongTimer
                Past Site Supporter
                • Jan 2006
                • 35571
                • Near South Park

                #82
                Just paint, don't really have a way to remove the old paint from the cooling fins, so it would look like crap powder coating it.
                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                Life is too short to ride an L.

                Comment

                • cowboyup3371
                  Forum LongTimer
                  Past Site Supporter
                  • Apr 2010
                  • 13996
                  • In Ohio Now

                  #83
                  Looks fantastic Tom
                  Cowboy Up or Quit. - Run Free Lou and Rest in Peace

                  1981 GS550T - My First
                  1981 GS550L - My Eldest Daughter's - Now Sold
                  2007 GSF1250SA Bandit - My touring bike

                  Sit tall in the saddle Hold your head up high
                  Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
                  and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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                  • tkent02
                    Forum LongTimer
                    Past Site Supporter
                    • Jan 2006
                    • 35571
                    • Near South Park

                    #84
                    Stupid PO tricks, all three oil filter studs have been replaced, look as new. WOO Hoo, right? Wait a minute, a 6mm nut won't thread on. I'm thinking it's some goofy SAE size....
                    Other than that the engine is done, installed, ready to fire it up.

                    Edit, it just needed to be smashed on with an impact, don't know why the nuts wouldn't go on, but at least it's metric.

                    Never seen the whole bike before, it was a stack of boxes when I bought it.



                    Here's a funny one. Oil leaking around the oil pan. Odd, the bolts are not tight... Why would I not tighten the bolts? I think I didn't have the gasket at the time, just put the pan on to keep dirt and crap out.

                    I need to limit myself to one project at a time so I can remember this crap.
                    Last edited by tkent02; 05-13-2015, 10:48 PM.
                    http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                    Life is too short to ride an L.

                    Comment

                    • smartin108

                      #85
                      Rob has a great deal right now on Haynes which is vastly more detailed than the Clymers. I have both.

                      http://www.z1enterprises.com/

                      Comment

                      • tkent02
                        Forum LongTimer
                        Past Site Supporter
                        • Jan 2006
                        • 35571
                        • Near South Park

                        #86
                        OK, in your Haynes how do they say to position the cam for checking valve clearances? The Clymer says lobe straight up, which is wrong for the four cylinder bikes. How does Suzuki say to do it for the twins?
                        http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                        Life is too short to ride an L.

                        Comment

                        • Guest

                          #87
                          The twins are to be done with the cam lobes parallel or perpendicular to the valve cover gasket face... check the clearance when neither lobe is pushing down on a valve bucket.

                          Be *ultra careful* with the Haynes and Clymer, particularly the Haynes... there are torque spec's in there that are incorrect.

                          Comment

                          • tkent02
                            Forum LongTimer
                            Past Site Supporter
                            • Jan 2006
                            • 35571
                            • Near South Park

                            #88
                            She runs!!

                            Rode around fifteen miles or so, winds out good, no funny noises, no problems with 6th or any other gear. Doesn't pull as hard as I would have thought, maybe that's just the high elevation, maybe it's lower compression with the 500 piston in the 450 head, maybe I just need a bigger rear sprocket. Went out on the highway, gets up to eighty mph easily enough, would do more, dunno how much more. Don't care, it's not really my highway bike.

                            Starts, runs, idles all just fine, carburetor seems good at least from what I can tell by riding it.

                            Nice and nimble handling, with some attention to the suspension, brakes and tires it will be a keeper.

                            Less than a year this time, wish I could do that well on the 550/650...
                            http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                            Life is too short to ride an L.

                            Comment

                            • Ecklund

                              #89
                              Originally posted by tkent02
                              She runs!!

                              Rode around fifteen miles or so, winds out good, no funny noises, no problems with 6th or any other gear. Doesn't pull as hard as I would have thought, maybe that's just the high elevation, maybe it's lower compression with the 500 piston in the 450 head, maybe I just need a bigger rear sprocket. Went out on the highway, gets up to eighty mph easily enough, would do more, dunno how much more. Don't care, it's not really my highway bike.



                              Starts, runs, idles all just fine, carburetor seems good at least from what I can tell by riding it.

                              Nice and nimble handling, with some attention to the suspension, brakes and tires it will be a keeper.

                              Less than a year this time, wish I could do that well on the 550/650...
                              Nice.

                              Why is it that there is such a thrill from brining back a bike from the dead?

                              The altitude in most places near you would make most bikes wheeze. The only bike I ever had that didn't strain going from Park to Summit County was the XX.

                              Any plans for pics? Yeah, I know, but its cool to see the completed bike.

                              Comment

                              • tkent02
                                Forum LongTimer
                                Past Site Supporter
                                • Jan 2006
                                • 35571
                                • Near South Park

                                #90
                                Originally posted by Ecklund
                                Nice.

                                Why is it that there is such a thrill from brining back a bike from the dead?
                                Just something I have been doing for a long long time, have always enjoyed doing it, but I haven't been able to really get anything done the last couple years. Too much time spent away working and when I'm home I'm too busy riding the dirt bikes.
                                http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                                Life is too short to ride an L.

                                Comment

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