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    GS1000 "retromod" build questions

    I have a 1979 GS1000L. the frame is the same as the other pre 80 GS1000's from my understanding, and this one is chain drive.

    Motor seems good, i ultrasonic cleaned and rebuilt the whole carb set.

    The mods are not "performance" oriented. but handling/aesthetic really.(outside of carb jetting and exhaust) the goal is a usable semi versatile sporty feeling retro styled bike i can use pretty much anywhere road going. tires planned are Dunlop Mutant of the CBR/GSX-R sizing that has best fitment/look.

    I have these parts for it:

    03 GSX-R 600 swingarm (read that it is a width issue, trim some to fit in the mounts)
    03 GSX-R 600/750 rear shock
    06 GSX-R 600 forks (bought the conversion bearings and stem)
    05 GSX-R bar switches
    95 CBR 600 F3 front wheel 17"
    98 CBR front rotors
    96 CBR 600 rear wheel with sprocket/brake rotor
    Carbon fiber GRmoto Trioval
    LED headlight
    Some random (harley?) headlight cowl
    06 GSX-R 750 front fender

    i will be getting 4-2-1 headers
    will figure out a different seat for it, maybe a recovered "E" seat

    don't have side covers for airbox/battery area, or anything for rear fender.

    wheels will get powdercoated gold, tank/fenders will be repainted factory burgandy color. thoght aobut powdercoating the fork outer tubes as well. not sure on that though, if i do, gold..

    best thing for cleaning/coating internals of the tank? i heard the POR15 kit was good, but i have not used anything before, so open to suggestions that arent crazy expensive.

    any advice in general, and especially for wheel/brake fitment info would be great. I will try to document anything i find out along the way. The GS450 i have been working on is close to rideable, so this project will hopefully be ready to go sometime next year, if i can figure out the bearing/bushing, brake situation. also any advice/info/design links for fitting smaller battery, and single shock on this frame would be great as well.

    Thanks for sticking it out this far if you read all this!

    #2
    Following, I have two GS1000's and want to do similiar suspension changes to my second one which is a basketcase but runs great.
    1986 1150EF
    2008 GS1250SEA

    Comment


      #3
      Sounds appealing to me, mostly getting 17" wheels with up to date radial tires on.
      I had a low side on my 82 1100G, mostly because I was used to leaning my track bike with sticky 120/70-17R tires.
      I would prefer modifying a box steel swing arm to use double shock mounts, instead of a doing a single shock mod.
      Keep that part old school. No reason you can't use all Suzuki components.
      Looks like a long thread ahead.
      1982 GS1100G- road bike
      1990 GSX750F-(1127cc '92 GSXR engine)
      1987 Honda CBR600F Hurricane

      Comment


        #4
        Good luck with your project.

        If your bike came with the stock exhaust, hold on to it. Or sell. It's very similar to the exhaust used on the 1980 GS1000S, and those are very rare.

        Regarding cleaning the tank, there are dozens of threads about that. If the rust isn't too bad, Evaporust is good. For more rust, I like Kleen strip... https://www.homedepot.com/p/Klean-St...0220/100406369

        This stuff is phosphoric acid. Cut it with water. Fashion plugs for all the tank openings. Don't use it with the petcock, tank cap, or sending unit installed, since the acid will eat into them. Me, and others, have posted extensively about derusting gas tanks, so you can learn much using the search feature.

        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          Originally posted by Buffalo Bill View Post
          Sounds appealing to me, mostly getting 17" wheels with up to date radial tires on.
          I had a low side on my 82 1100G, mostly because I was used to leaning my track bike with sticky 120/70-17R tires.
          I would prefer modifying a box steel swing arm to use double shock mounts, instead of a doing a single shock mod.
          Keep that part old school. No reason you can't use all Suzuki components.
          Looks like a long thread ahead.
          Agree with the dual shocks. A GS1100E aluminum swingarm is an easy install, and will save a ton of work.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment


            #6
            Originally posted by diptenkrom View Post
            I have a 1979 GS1000L.................................. any advice/info/design links for fitting ......................... single shock on this frame would be great as well.

            Thanks for sticking it out this far if you read all this!
            Sounds like you're going to have fun with this. Subscribed!

            I think member Agemax fitted a GSXR shock to his GS1000. Maybe his photos are somewhere else other than the bucket.



            Roger

            '83 GS850G Daily rider
            '82 GS1100GK Work in (slow) progress

            Comment


              #7
              I've always read that the GSXR forks are shorter than the GS forks, combined with loosing an inch of height from the 19" wheel, it might make for some interesting handling.
              1978 GS 1000 (since new)
              1979 GS 1000 (The Fridge, superbike replica project)
              1978 GS 1000 (parts)
              1981 GS 850 (anyone want a project?)
              1981 GPZ 550 (backroad screamer)
              1970 450 Mk IIID (THUMP!)
              2007 DRz 400S
              1999 ATK 490ES
              1994 DR 350SES

              Comment


                #8
                Originally posted by Nessism View Post
                Good luck with your project.

                If your bike came with the stock exhaust, hold on to it. Or sell. It's very similar to the exhaust used on the 1980 GS1000S, and those are very rare.

                Regarding cleaning the tank, there are dozens of threads about that. If the rust isn't too bad, Evaporust is good. For more rust, I like Kleen strip... https://www.homedepot.com/p/Klean-St...0220/100406369

                This stuff is phosphoric acid. Cut it with water. Fashion plugs for all the tank openings. Don't use it with the petcock, tank cap, or sending unit installed, since the acid will eat into them. Me, and others, have posted extensively about derusting gas tanks, so you can learn much using the search feature.
                stock exhaust was hacked up before i got the bike. cut off after the "y" union. i do plan on using the right side to make a single sided exhaust on my GS450 i've ALMOST got usable.

                EVERYONE - thanks for the encouragement and interest, hope i can make this happen fast enough to help someone else.

                as for the suspension bits, the single shock is here, and i want to go that route, it is "better" as twin shocks are never really fully matched up. i got old style twin shocks on my GoldWing and my GS450. the goal of this bike is modern handling, with old school cool and simplicity. the lowered front is somewhat intentional. it will be balanced out wiht the rear ride height, hopefully. also, the "L" model had a rake toward the rear, and the sporty models were more levelled out, which is what i want from this. basically make the "L" into a more modern "E" or "S" version, as the suspension and seats were the main differences - as far as i can tell.

                this is my most extensive project in all honestly. the GoldWing 1200 is just stripped down, and i fabbed up a front headlight and gauge bracket. we did a custom rear fender (which needs to be fixed), cleaned up the wiring harness, fitted an 1100 faux gas tank, and made a low exit exhaust. - it still needs some finishing touches and paint. the GS450 was a front end swap with a scrambler style. (GS850 forks - so basically a bolt on affair), with a bunch of engine repair work (500 cyl, pistons, and cams), and it already had a custom seat and tail hoop done. have to wire up a taillight we added, we cut the passenger pegs off, and did a little welding on the tubes to clean things up. the rest is just putting different model suzuki stuff back on it, rear disc brake setup with GS550 parts, and a GN 18" front wheel. and it is almost ready to ride. the GW will be a good looking bike at some point, the 450 is gunna mostly be function over form, but i did some painting, and might paint the tank at some point (someone did cheap spray on bedliner on that)

                Comment

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