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Pods, Pipes, Panic! (Help! Your Bike has Pods)

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    #61
    Since the last time I posted on this thread, I've gone through at least five combinations of mains and pilots. I ended up borrowing a tiny drill index and enlarging my idle jets one bit at a time until the bike would idle and accelerate correctly. I had to go down a few sizes on the main which were included in my dynojet kit, but I found one which performs well.

    The bike rides fine now, and I learned a lot, but it would have been much easier to stick with the airbox.

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      #62
      So, my bike is running great, but can't get rid of the popping on decell. I just put in 52.5 pilots and still not any better! how big can I go? the more fuel I feed her the happier she is. Just wondering, what's the biggest anyone has gone on an 1100? I bumped my needles up (moved down one position) to the second up from the bottom. 138 mains (looks like a dyno kit, but I'm not sure it's from a P.O.) Looks to be drilled out. K&N with a home made muffler and winning performance headers. The muffler is short with a 1.75" ID baffle. Bike runs great. The idle is perfect. Plugs look good. Runs strong. Should I just live with the popping on decell? I wish there was a stock 1100 I could ride to compare the performance. As mine was already altered, so I have no frame of reference.

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        #63
        My 1100 pops a certain amount on decel; I think that's normal. (I'm in Queens, so we can take a ride.)
        1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

        2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

        Comment


          #64
          Originally posted by Wheelbreak View Post
          So, my bike is running great, but can't get rid of the popping on decell. I just put in 52.5 pilots and still not any better! how big can I go? the more fuel I feed her the happier she is. Just wondering, what's the biggest anyone has gone on an 1100? I bumped my needles up (moved down one position) to the second up from the bottom. 138 mains (looks like a dyno kit, but I'm not sure it's from a P.O.) Looks to be drilled out. K&N with a home made muffler and winning performance headers. The muffler is short with a 1.75" ID baffle. Bike runs great. The idle is perfect. Plugs look good. Runs strong. Should I just live with the popping on decell? I wish there was a stock 1100 I could ride to compare the performance. As mine was already altered, so I have no frame of reference.
          I am running 47.5 pilots on my 1100E with APE pods and a Kerker 4-1 and have a little bit of popping on decel, but I live at 3600ft elevation so it won't correlate perfectly to your situation. Two sizes bigger at sea level doesn't seem crazy to me. Are you sure you don't have an exhaust leak? That will also cause popping and banging on decel.


          Mark
          Last edited by mmattockx; 08-03-2014, 01:57 PM.
          1982 GS1100E
          1998 ZX-6R
          2005 KTM 450EXC

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            #65
            Originally posted by mmattockx View Post
            I am running 47.5 pilots on my 1100E with APE pods and a Kerker 4-1 and have a little bit of popping on decel, but I live at 3600ft elevation so it won't correlate perfectly to your situation. Two sizes bigger at sea level doesn't seem crazy to me. Are you sure you don't have an exhaust leak? That will also cause popping and banging on decel.


            Mark
            I did have the tiniest leak on the #4 so I put new gaskets in and no more leaks, but still popping. Really my idle screws are still over three turns out so I may need to go up to the 55s I bought. With the 52.5s I have very little power loss with my girlfriend on the back where as before I noticed a large power decrease. So, I guess that means I am heading in the right direction. It's just surprising that it wants that much juice. Especially considering the PO had 45's in her!


            Originally posted by Robb S. View Post
            My 1100 pops a certain amount on decel; I think that's normal. (I'm in Queens, so we can take a ride.)
            Ya man!

            I don't know if you're into choppers at all, but my buddies have this show that will blow you away with how beautiful some of the machines are. They get builders from all of the world. The bikes outside alone could be a show in itself.

            http://brooklyninvitational.com/

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              #66
              Okay, Bike is running beautifully except that pesky popping on heavy decel. All of my pilot's are still 3-3.5 turns out which is too much. I went on a couple hundred mile ride on Saturday and was still able to get over 40 per gallon on the highway as long as I wasn't riding like an ass racing my friend. So, I am going to the 55s on the pilot. With this said, if these guys work, would it be possible the PO put more aggressive cams in? He did do the dyno kit, K&N pods, accel coils and 4-1. If so would they be labeled different so I could check them out next time I adjust my valves?

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                #67
                Originally posted by Ira View Post
                Maybe this is more to the point: has anyone had actual, reproducible success getting a good idle with k&n pods and cv carbs?

                An O2 sensor indicates my air/fuel mix is optimal at idle and throughout the first half of the throttle, but revs still fluctuate at idle and the bike stumbles if I whack the throttle open.
                I have 3 bikes that, with the help of this site, I have done ALL of the work on and they all have cv carbs. They all have different levels of mods. They are:

                82 1100g 8-valve motor
                stock airbox and filter
                open stock 4 into 2 exhaust
                dj stage-1
                50-55 mpg

                82 450tx 4-valve 2-cylinder motor
                $40 for 2 uni foam pods
                open stock 2 into 2 exhaust
                dj stage-3
                38-42 mpg

                83 550e 16-valve motor
                2 dodge neon k&n cold intake kit filters, (Siamese carbs)
                stock "punched out" exhaust
                dj stage-3
                50-55 mpg

                All of these bikes require "choke" for the first start and a little warm up time
                All will fire with a simple blip of the starter button hot or cold and idle smooth and consistent all the time
                All will simply "rest" at the 1000rpm idle speed even when the throttle is slammed shut from wide open no matter the duration
                All pull consistently from idle to redline
                All respond instantly to "fast stabs" of the throttle
                Plugs are dark grey in the center and dark brown on the ring

                I don't know how it all is if they were attached to all that fancy afr meters and dynos and all, but my bikes always run and run well. They are also plenty powerfull enough for me.

                Yes it is possible to tune cv's and do it properly. They run better than most bikes I see, old or new.
                Call dj and get their suggested kit for your mods, install per directions, then tune to your liking following the directions.

                Just my experience with this whole thing.....

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                  #68
                  You've got something else going on ? No way you should have mains that big and still popping on decel. Are you sure your intake manifolds aren't leaking ?

                  Comment


                    #69
                    Just to add to this thread I'll post my settings

                    1977 gs750
                    ape podfilters
                    4-1 free flowing open baffle exhaust
                    main jet 117.5
                    pilot jet 15 (standard)
                    needle 1 notch up from full rich
                    fuel screws 1 full turn out from lightly seated
                    air screws 2.25 out
                    sea level

                    A few pops on decel but I'm runing a a 54mm open can so to be expected. I'm happy with the setting a nice Bunsen blue from the colour tune and cold starts and rides lovley.

                    mabye a starting point for some one with similar mods

                    Comment


                      #70
                      Off the subject, saw this pop up in the "new posts". What happened to the OP "MisterCinders"? I remember quite well when he was a regular on the site, now it says he is a guest

                      Comment


                        #71
                        Popping and banging on the overun /deceleration? Air being sucked into exhaust; remove exhaust, gouge out and discard exhaust gasket in exhaust port and fit new ones, refit the down pipes ensuring exhaust clamp is level and pulling up evenly; though not so tight as to prevent you moving them to fit silencer; smear exhaust gasket/cement around down pipes where they enter the collector box/silencer and fit, hanging the silencer on the mounting bolt: starting at the exhaust manifold, tighten the 8 bolts securing the down pipe clamps, next tighten the bolt(s) securing the down pipes to silencer; the nut/bolt mounting the rear footpeg and silencer is the last to be tightened:
                        When i remove a cylinder head i always take the opportunity to remove seized and damaged exhaust bolts, i'm lucky in as much that being a welder/steelworker i have ready access to oxy-acetylene, for warming(heating) aluminium to free off seized bolts; many times grinding a bolt to a point and welding it onto the top of the broken bolt/stud will cause enough shrinkage to enable easy removal:
                        I ALWAYS fit stainless steel studs into the head exhaust ports, coated in copper slip anti seize grease, and nuts onto these, my reasoning being, 1. You know that all the thread in the head is taking load, as opposed to a bolt that shares the load as more screws in: 2 you can also fit dual sizes studs should the bolt hole already be damaged 3 as the studs have been coated in copper slip should they require removal it should not present a problem of any description: stainless steel is not of particularly high tensile strength but having said that i have not encountered any problems thus far.
                        Hope it all goes well for you; cheers mate Robbie

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                          #72
                          Well, due to having bought a bike with no airbox, I decided to just try pods out. I bought a pair of Uni double foam filters and a 6-Sigma jet kit. They supplied two sizes of main jets, pilot jets, a couple of drill bits in case I wanted to do wilder mods (which the instructions warn repeatedly can cause low speed/throttle drivability problems and should only be performed for racing purposes), and several shims for the fuel needles, as well as a pretty good set of instructions. The kit was reasonably priced ($56 shipped for a two carb kit) and they sent me an email asking about any mods and normal riding elevation. Then I went and bought aftermarket mufflers afterwards, like an idiot, but they're supposed to be baffled and all that so hopefully the main jets and supplied extra shims will be enough. I'm almost done putting the bike back together, so hopefully in a couple of weeks I will be able to comment on how it runs with these- I bought the thick foam pods hoping they would be less finnicky than the screen and cotton style.

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                            #73
                            Keep us informed.
                            1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                            2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

                            Comment


                              #74
                              Originally posted by nejeff View Post
                              Off the subject, saw this pop up in the "new posts". What happened to the OP "MisterCinders"? I remember quite well when he was a regular on the site, now it says he is a guest
                              Hello folks!

                              I was purged for inactivity, but (like MacArthur) have returned. Been playing with other toys that distracted me from the bike.

                              Like this:



                              and this:

                              Attached Files

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                                #75
                                I have an 81 GS750e with large K&N pods...just got this and got it running....my question is at part throttle in 4th gear and highly noticeable in 5th part throttle cruising seams to be surging...idles great and has good power mid range but top end needs more power..assuming jetting will fix that..what size do you recommend..it has a baffled vance and hines 4 into 1 with the stock Mikuni CVs...any recommendations on needle height?

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