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81 gs850 gsxr swap?

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    81 gs850 gsxr swap?

    I have an 81 gs850 and one the studs broke on the forks so its new forks time. Id like to do an early gsxr front end swap. How straightforward is this? I have access to a early gsxr600 . If all else fails can iput gs1000 forks on it? This is kinda a retrocafe build. Dont naysay, its what i want. Thanks!
    David.

    #2
    Which stud broke?

    Just in case one of your other options is not possible, I have a pair of lower fork legs that came off my 850 that are available.

    .
    sigpic
    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
    #2 son: 1980 GS1000G
    Family Portrait
    Siblings and Spouses
    Mom's first ride
    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
    (Click on my username in the upper-left corner for e-mail info.)

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      #3
      The stud that holds tire on

      Comment


        #4
        Two each side so 4 total

        Comment


          #5
          Originally posted by dstygg90 View Post
          The stud that holds tire on
          These studs can be replaced, you know... you're sort of throwing the baby out with the bath water here.


          The biggest issue with fork swap (aside from the obvious stuff like finding a way to make the steering stem bearings work, etc.) is that the GSXR forks and 17" front wheel are a good bit shorter than the GS forks. So you end up with a bike with fancy upgraded forks but severely reduced cornering clearance. And it's still attached to the same flexible frame and (on a shaftie) the rear end is the same even if you upgrade the shocks, so the usefulness of the swap is pretty questionable.



          Plus, GS850 forks can be made to work VERY VERY well -- the GS850G can be one of the best-handling vintage bikes. Add some Sonic straight-rate springs, fresh fork oil, and perhaps cartridge emulators or even a Tarozzi fork brace, and you'll be shocked at how well the front end works.

          Put some decent shocks on the rear, spoon on some nice sticky modern tires, and if you know what you're doing, you'll easily embarrass the squids in the twisties.
          1983 GS850G, Cosmos Blue.
          2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
          2015 Yamaha FJ-09, Magma Red Power Corrupts...
          Eat more venison.

          Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

          Celeriter equita, converteque saepe.

          SUPPORT THIS SITE! DONATE TODAY!

          Get "The Riding Obsession" sport-touring motorcycling podcast at https://tro.bike/podcast/ or wherever you listen to podcasts!

          Comment


            #6
            The allen screw on bottom of fork legs are stripped out

            Comment


              #7
              Can you clarify what's broken? If the damper rod bolt is stripped, drill the head off. Order up new ones from Suzuki -- they're an oddball thread.
              1983 GS850G, Cosmos Blue.
              2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
              2015 Yamaha FJ-09, Magma Red Power Corrupts...
              Eat more venison.

              Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

              Celeriter equita, converteque saepe.

              SUPPORT THIS SITE! DONATE TODAY!

              Get "The Riding Obsession" sport-touring motorcycling podcast at https://tro.bike/podcast/ or wherever you listen to podcasts!

              Comment


                #8
                Biggest problem with (modern) fork swaps is getting ones that are long enough. I doubt GSXR600 forks will be.

                The good news with Suzuki is they ran the same neck bearings on the majority of their GS / GSX / GSXR models.

                Upper: 25 x 47 x 15
                Lower: 30 x 55 x 17


                There's a comprehensive list over here:

                Compliments of "a member on another forum", Sorted by size, upper and lower. Just find yours and you can see what else shares the same size for a swapping donor. Japanese Bike Steering Stem Bearing Sizes Upper: 22.5 x 41 x 12.5 Lower: 24 x 41 x 12.5 Honda MB-5-50 (82) Honda MR-50/K1...


                But yes - cheaper / easier to fix what you already have.
                Current:
                Z1300A5 Locomotive (swapped my Intruder for it), GS450 Cafe Project (might never finish it....), XT500 Commuter (I know - it's a Yamaha )

                Past:
                VL1500 Intruder (swapped for Z1300), ZX9R Streetfighter (lets face it - too fast....), 1984 GSX750EF, 1984 GSX1100EF (AKA GS1150)
                And a bunch of other crap Yamahas....

                Comment


                  #9
                  Originally posted by dstygg90 View Post
                  I have an 81 gs850 and one the studs broke on the forks so its new forks time.
                  Originally posted by dstygg90 View Post
                  The allen screw on bottom of fork legs are stripped out
                  So, is it the socket head capscrew #8 or the studs #6 that are toast?




                  Mark
                  1982 GS1100E
                  1998 ZX-6R
                  2005 KTM 450EXC

                  Comment


                    #10
                    Again, I have two lower legs in near-perfect condition. I don't have item #8, as I stripped the heads trying to remove them.

                    .
                    sigpic
                    mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                    hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                    #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                    #2 son: 1980 GS1000G
                    Family Portrait
                    Siblings and Spouses
                    Mom's first ride
                    Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                    (Click on my username in the upper-left corner for e-mail info.)

                    Comment

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