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GS850G 1981 with runaway throttle... scary.. whats wrong with it?

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    #16
    I finally found the newbie top 10, it's at the last page?? This forum is backwards all new posts at the top, and older posts on the last page?? Confusing? But now that I know that my life will be easier, you kept mentioning this newbie thread and I couldn't find it??

    Everything I have done to the t, except replace the orings for the intake boots. I now read that Brake clean doesn't prove that out, for being sealed.

    Please be aware that I have two identical bikes, the parts bike I half ass did work too, just to see if it would run enough to see that the clutch and trans work?

    This bike is my baby and I have adjusted the valves, replaced the shim buckets, and throughly cleaned and replaced all orings in the carb.

    I don't have a verneer caliper to check float hieght or a carb sync gauge. Both I will buy, and when I pull the intake boots off too replace the orings I'll check float height.

    Perfect weather right now and I can't ride? Sucks guess I won't be ridding for a few weeks, no one carries tools around here. And parts are hard to get

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      #17
      I am not a barnyard hack.... thanks!!!!!!!!!!!!!!!!!!!!!! I'm a very mechanically inclined, I've just never had luck with carbs, Injection, I can tune with a lap top. I've rebuilt engine and transmissions, with no trouble, on trucks. I'm new to motorcycles and new to carbs.

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        #18
        Originally posted by AMK View Post
        I like this.

        What ever.... way to discourage someone???? Go back to a time were you started working on bikes? And think of how this might have made you feel? If you have nothing good to say?? Maybe don't post at all?

        Please have understanding for someone trying to learn a forum, and learn motorcycle mechanics at the same time!

        Comment


          #19
          Originally posted by 04colyZQ8 View Post
          I finally found the newbie top 10, it's at the last page?? This forum is backwards all new posts at the top, and older posts on the last page?? Confusing? But now that I know that my life will be easier, you kept mentioning this newbie thread and I couldn't find it??
          If you'd like the oldest post displayed first simply go into your settings (top right corner) then in the third box down on the left under "my settings" click general settings. Scroll down to thread display options and set it to oldest first.

          Hope that helps
          Roger

          Current rides
          1983 GS 850G
          2003 FJR 1300A
          Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

          Comment


            #20
            Originally posted by 04colyZQ8 View Post
            I finally found the newbie top 10, it's at the last page??
            In the very first reply to this thread I provided you the link. It's in my signature and I mentioned that too.

            Also, in the carb rebuild tutorial, also linked in my signature, it tells you how to tune the pilot screws.
            Last edited by Nessism; 05-29-2017, 06:32 PM.
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

            Comment


              #21
              Maybe there is a member who is close to you that could loan you a carb synch tool, or maybe even help you use it and set the mixture screws. Why don't you put your location in your profile so it will appear in the upper right corner of your posts?

              1983 GS750ED-Horsetraded for the Ironhead
              1981 HD XLH

              Drew's 850 L Restoration

              Drew's 83 750E Project

              Comment


                #22
                Originally posted by jsandidge View Post
                Maybe there is a member who is close to you that could loan you a carb synch tool, or maybe even help you use it and set the mixture screws. Why don't you put your location in your profile so it will appear in the upper right corner of your posts?
                Great idea! Will do! I'll post up a generic oring size soon at Fluid seal

                Comment


                  #23
                  If you dig through the archives the O-ring size is already there. You just gotta go find it.

                  Here is the info. It took me 1 min. to find...http://www.thegsresources.com/_forum...inlet-manifold
                  Last edited by Nessism; 05-29-2017, 08:51 PM.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment


                    #24
                    Originally posted by 04colyZQ8 View Post
                    What ever.... way to discourage someone???? Go back to a time were you started working on bikes? And think of how this might have made you feel? If you have nothing good to say?? Maybe don't post at all?

                    Please have understanding for someone trying to learn a forum, and learn motorcycle mechanics at the same time!
                    I'm not trying to discourage you, I'll apologize for that post. But you seem to be ignoring or double guessing tbese guys and they know their stuff. Take their advice and you will not be dissapointed.
                    Alan

                    sigpic
                    Weaned on a '74 450 Honda
                    Graduated to an '82 GS850GL
                    Now riding an '83 GS1100GL
                    Added an '82 GS1100GL

                    Comment


                      #25
                      Originally posted by AMK View Post
                      I'm not trying to discourage you, I'll apologize for that post. But you seem to be ignoring or double guessing tbese guys and they know their stuff. Take their advice and you will not be dissapointed.
                      Thanks accepted, and I understand, I'm following instructions now

                      intake orings replaced, float level adjusted, carb thread read, followed to the t! Pilots out 2.5 turns.

                      remote mounted gas tank, drilled out 4) 10-32 screws as nipples I installed in boots, 4) vacuum gauges disasembled them, Calibrated the gauges to each other looped lines and pinched with zap straps, unitill readings were smooth and not bouncy.


                      Adjusted the throttle stops matching them to carb #3. They are within 10% of ones other really close now, they were out for sure!

                      Adjusted pilots in 1/4" rpm lowered, adjust out 1/4, no change, 1/4 out again, Rpm rises, turn back 1/8 turn seems happy, carbs still in sink.

                      Adjust idle to 1200 rpm.

                      cant wait to test ride!

                      Comment


                        #26
                        Good deal, man. Enjoy that bike.
                        Alan

                        sigpic
                        Weaned on a '74 450 Honda
                        Graduated to an '82 GS850GL
                        Now riding an '83 GS1100GL
                        Added an '82 GS1100GL

                        Comment


                          #27
                          Sorry to hijack this thread but I have a question for Nessim regarding his comment about the pilot screw:

                          "The mixture screw setting is relatively unimportant. Just set them to 2.5 turns open from lightly seated and call it done. They only affect mixture at idle and tip in."

                          I'm always confused about the effect of the mixture / pilot / air screw. I've seen these diagrams and always assumed that even though the overall effect on the mixture is quite small (which affects the engine disproportionately at idle) it would still have an effect on the overall mixture as follows:







                          But since most of us only really use up to 1/4 throttle turn in normal everyday travel, the adjustment of this piece of the carb system is most critical.

                          Or have I missed something?


                          Richard
                          sigpic
                          GS1150 EF bought Jun 2015
                          GS1150 ES bought Mar 2014: ES Makeover Thread AND blog: Go to the Blog
                          GS1100 G (2) bought Aug 2013: Road Runner Project Thread AND blog: Go to the Blog
                          GS1100 G (1) Dad bought new 1985 (in rebuild) see: Dad's GS1100 G Rebuild AND blog: Go to the Blog
                          Previously owned: Suzuki GS750 EF (Canada), Suzuki GS750 (UK)(Avatar circa 1977), Yamaha XT500, Suzuki T500, Honda XL125, Garelli 50
                          Join the United Kingdom (UK) Suzuki GS Facebook Group here

                          Comment


                            #28
                            Interesting it apears to have an effect, all be it small but even at wot?

                            Originally posted by londonboards View Post
                            Sorry to hijack this thread but I have a question for Nessim regarding his comment about the pilot screw:

                            "The mixture screw setting is relatively unimportant. Just set them to 2.5 turns open from lightly seated and call it done. They only affect mixture at idle and tip in."

                            I'm always confused about the effect of the mixture / pilot / air screw. I've seen these diagrams and always assumed that even though the overall effect on the mixture is quite small (which affects the engine disproportionately at idle) it would still have an effect on the overall mixture as follows:







                            But since most of us only really use up to 1/4 throttle turn in normal everyday travel, the adjustment of this piece of the carb system is most critical.

                            Or have I missed something?


                            Comment


                              #29
                              Do an experiment for yourself: try setting your pilot screws at 2.5 turns open and go for a ride, then reset them at 2.0, 3.0, 3.5, and see if you can tell the difference. The biggest thing most people will notice is the smoothness of the idle. 2.5 turns open will provide a reasonably good idle for most bikes. The proper way to tune these screws is with the engine fully warm and then tweaking them until you achieve the highest idle speed. They will have a small effect just off the line too.
                              Ed

                              To measure is to know.

                              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                              Comment


                                #30
                                I just rembered something important! The seal between the air filter and box foam gasket is gone, can't find one anywhere, not sure what to do? Side rubberfrom box to chrome cover is also in poor shape! Right side muffler is blown! Non of these parts I can't find!! And it was running perfectly up untill last week?

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