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    How to remove oxidation?

    I have a 1982 GS650GL and the aluminum engine covers are oxidized. I want to have them shiny like they were out of the factory(close enough). Whats the best way to get rid of oxidation on aluminum engine covers? or could a dealer do it for me? Thanks for your answers!


    102704941_266443154472820_3066088719237775360_n.jpg L.Leblanc

    #2
    Strip off the factory clear coat and polish. There are about a hundred threads here on how. I use a DA sander with 220 grit sandpaper followed by a hit with a sisal wheel and black cutting compound.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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      #3
      Nessism has the plan. You can try it without a buffer but they're worth the money ten times over. Aircraft remove is a good stripper, then buff to the desired finish.

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        #4
        You might want to go to the parts store and get a tube of elbow grease, as you're going to need it. Be patient. It'll be worth it.


        1982 GS1100 G converted by Motorcyclist magazine in 1986 to be a tribute to the Wes Cooley replica. 1982 Honda 900F. 1997 Yamaha VMax.
        Also owned: 1973 Kawasaki Z1 900, 1972 Honda 750 K, 1976 Yamaha XS 650, 1980 Kawasaki KZ 1000 MKII, 1978 Kawasaki SR 650. Current cage is a 2001 Mustang Bullitt in Dark Highland Green. Bought new in Sept. 2001.

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          #5
          Did this model have a miroor polish from factory? Looks to me its been buffed before and sprayed with some cheap clear.
          a buffer wheel is cheap in time and materials
          go price a tube of autosol or some other metal polish its outrageous and woefully ineffective for this type of application
          1983 GS 550 LD
          2009 BMW K1300s

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            #6
            Just my opinion, it looks like that flakey plastic clear coat stuff that Suzuki put on there is already gone. If it is, I'd try a good rubbing on one of the covers with Semi-Chrome polish or Never Dull wadding polish, & see if it's going to work. That stuff will really do a job on alum. Should be available at most any bike shop or ebay. If not, go to the more aggressive things. Good luck
            1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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              #7
              If the clear is gone it should blacken a rag with metal polish. Clear doesn't seem to do that. I like simichrome for hand polishing but I still think a buffer is worth it's weight in gold. Even the little harbor freight ones work a treat.

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                #8
                It's been awhile since I've done any polishing but the guys who have suggested starting with a sander are right on the money. You can rub and rub all week to get the stuff off and you still won't get there, start aggressive and keep working with finer grit paper until any obvious scratches are gone then hit the polisher.
                1980 Yamaha XS1100G (Current bike)
                1982 GS450txz (former bike)
                LONG list of previous bikes not listed here.

                These aren't my words, I just arrange them

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                  #9
                  I'd stick to the polish until it gets worse...put it off til winter/spring (depending on your workspace temperature) maybe. Once you take the OEM coat off, you will have the job of recoating it or polishing constantly to keep the corrosion away..which will quickly pit it if you don't keep up.

                  or Maybe just spot -fix with some Krylon clear (?) or clear engine laquer sprayed into a CLEAN tin can and applied to a CLEAN surface area with a brush and blended in to existing coat in the mean time...
                  Last edited by Gorminrider; 06-05-2020, 09:40 AM.

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                    #10
                    No doubt, if the clear coat stuff is still on there, it's got to come off, sandpaper or whatever, the polish won't do anything on top of clear coat. The picture looks like the clear is already gone, no sign of any chips or edges that show flaking of the clear coat, if so the polishing should work. Sure polishing with a buffer or polishing wheel will be much easier than rubbing with your fingers, duuuh.
                    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                      #11
                      sanded it with 400 then 800,1000,1500 and 2000. Then polished it on a wheel. A guy I know is gonna put a clear on it tomorrow. It isnt perfect but its gonna do the job well enough. I personally think its not bad for a first try!
                      101344965_567512970813695_1509661985194065096_n.jpg

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                        #12
                        Get yourself a cheap power polisher and a sisal wheel and you can do a job like that in 1/10th the time of hand sanding. I say this from personal experience.
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment


                          #13
                          I resisted the urge to buy a buffer. Seriously, Ness is right. If you're into old bikes it will get used.

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