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1981 GS1000G air box side cover rubber seals

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    1981 GS1000G air box side cover rubber seals

    Has anyone replaced or refurbished worn out (disintegrated and/or torn) the air box rubber seals for a 1981 Suzuki GS1000G? The upper part of the rubber seal seals the air cleaner from outside contamination. The unavailable part is RH cover: 13742-45050 and LH cover: 13742-45050. The rubber seal is not listed separately and would be included with the new cover I would guess. Other than junking the assembly and going with pods, any suggestions to fix the sealing issue? Thanks.

    IMG_1802z.jpg
    Last edited by Guest; 06-20-2020, 12:25 PM. Reason: add photo

    #2
    What would be the odds of making a seal from some weather stripping from Home Depot, many sizes available?
    1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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      #3
      There are many many threads here on this subject. And yes, sealing foam from the hardware store works fine. Urethane type is best.
      Ed

      To measure is to know.

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      Comment


        #4
        Greetings Dave A

        It appears you overlooked the fabulous BassCliff website, where common issues such as this and many repairs are found



        Download a factory service manual for your bike, look down the left side for Air Intake Repair, and see other helpful tutorials
        1978 GS 1000 (since new)
        1979 GS 1000 (The Fridge, superbike replica project)
        1978 GS 1000 (parts)
        1981 GS 850 (anyone want a project?)
        1981 GPZ 550 (backroad screamer)
        1970 450 Mk IIID (THUMP!)
        2007 DRz 400S
        1999 ATK 490ES
        1994 DR 350SES

        Comment


          #5
          Originally posted by Nessism View Post
          There are many many threads here on this subject. And yes, sealing foam from the hardware store works fine. Urethane type is best.
          Indeed...

          GS1000G '81

          Comment


            #6
            Re-sealing your airbox with foam self-stick weather stripping is one of the basic rituals needed for entry into the Most High Order of the Shafted Ones.

            It begins with research into the location of the nearest Home Depot...


            Don't forget to solemnly contemplate the entire air path, and then use the same weather stripping to seal the top of the air filter cage against the airbox. I generally use a light coating of grease on the foam to ensure it can slide into place without damage.
            1983 GS850G, Cosmos Blue.
            2005 KLR685, Aztec Pink - Turd II.3, the ReReReTurdening
            2015 Yamaha FJ-09, Magma Red Power Corrupts...
            Eat more venison.

            Please provide details. The GSR Hive Mind is nearly omniscient, but not yet clairvoyant.

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