The rusty old scooter.

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  • dorkburger
    Forum LongTimer
    Past Site Supporter
    • Jan 2013
    • 10770
    • Stupid Freehold Boro NJ

    #106
    That Hodaka part Bob showed looks darn close. I also found one on ebay for a Benelli Buzzer that looks really good maybe better also, but no measurements were given. I sent the seller a message...
    sigpic
    When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

    Glen
    -85 1150 es - Plus size supermodel.
    -Rusty old scooter.
    Other things I like to photograph.....instagram.com/gs_junkie
    https://www.instagram.com/glen_brenner/
    https://www.flickr.com/photos/152267...7713345317771/

    Comment

    • dorkburger
      Forum LongTimer
      Past Site Supporter
      • Jan 2013
      • 10770
      • Stupid Freehold Boro NJ

      #107
      Well, I took a shot in the dark with the Hodaka spring, though from pics I suspected the wire was of a smaller diameter.... it was. Otherwise its darn close.
      I tried it tonight, but it wont return the lever. The spring is deflecting and going into a parallelogram type of shape and losing oomph.
      The Hodaka part sits in a cup with a hole for the tab to stick out of. I think this is to keep the spring straight.
      http://Untitled by Glen Brenner, on Flickr

      http://Untitled by Glen Brenner, on Flickr

      Im going to open up the hole in the center of the cup so it fits over that key and collar on the shaft and try again. There is a washer that locks into that key and has hole for the spring.

      http://Untitled by Glen Brenner, on Flickr
      sigpic
      When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

      Glen
      -85 1150 es - Plus size supermodel.
      -Rusty old scooter.
      Other things I like to photograph.....instagram.com/gs_junkie
      https://www.instagram.com/glen_brenner/
      https://www.flickr.com/photos/152267...7713345317771/

      Comment

      • dorkburger
        Forum LongTimer
        Past Site Supporter
        • Jan 2013
        • 10770
        • Stupid Freehold Boro NJ

        #108
        Well the spring was a fail. It showed promise and worked a bit until it popped out of the holder. I opened it up and found galling inside where it was scraping.. moving on. I pulled it out and closed it up sans spring. I'll make an external set up to be connected to the stop arm. Should be simple enough. I took a look at the carb to find out why it crapped out last time. I found rust sediment in the carb inlet and bowl, plus the gas smelled border line bad. Interesting that the same gas was in my weedwhacker which ran poorly today unitl I put fresh gas in. Then it ran good. It didn't help. Funny that a tiny, simple carb can be suchba PITA. Need to recheck it.


        I rode it here.... then pushed it home.
        http://Untitled by Glen Brenner, on Flickr
        sigpic
        When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

        Glen
        -85 1150 es - Plus size supermodel.
        -Rusty old scooter.
        Other things I like to photograph.....instagram.com/gs_junkie
        https://www.instagram.com/glen_brenner/
        https://www.flickr.com/photos/152267...7713345317771/

        Comment

        • dorkburger
          Forum LongTimer
          Past Site Supporter
          • Jan 2013
          • 10770
          • Stupid Freehold Boro NJ

          #109
          Latest update.........Holy smokes my calf is sore from kicking that thing 9 hundred million times on Saturday......
          sigpic
          When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

          Glen
          -85 1150 es - Plus size supermodel.
          -Rusty old scooter.
          Other things I like to photograph.....instagram.com/gs_junkie
          https://www.instagram.com/glen_brenner/
          https://www.flickr.com/photos/152267...7713345317771/

          Comment

          • thebrandonbeezy
            Forum Sage
            • Aug 2016
            • 1233
            • vero beach

            #110
            Lol looks cool though
            I build Pipers

            https://farm5.staticflickr.com/4842/...b592dc4d_m.jpg

            Comment

            • 80GS850GBob

              #111
              Originally posted by dorkburger
              Latest update.........Holy smokes my calf is sore from kicking that thing 9 hundred million times on Saturday......
              Yeah...I had the same issue on my old H-2 when setting up the jetting and the like...you feel it the next day! My KZ750b was easier as well as the CB750s...I actually miss a kick start.

              Comment

              • dorkburger
                Forum LongTimer
                Past Site Supporter
                • Jan 2013
                • 10770
                • Stupid Freehold Boro NJ

                #112
                I need to get going on this. Last few weekend have proven the old good intentions saying....
                sigpic
                When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                Glen
                -85 1150 es - Plus size supermodel.
                -Rusty old scooter.
                Other things I like to photograph.....instagram.com/gs_junkie
                https://www.instagram.com/glen_brenner/
                https://www.flickr.com/photos/152267...7713345317771/

                Comment

                • dorkburger
                  Forum LongTimer
                  Past Site Supporter
                  • Jan 2013
                  • 10770
                  • Stupid Freehold Boro NJ

                  #113
                  ..... there has been no mechanical fettling in the garage since I pushed the scooter home. Been busy with other things, and the garage has become a mess. The scoot has slowly been draining its oil onto the floor. Found a touch of motivation last night and made a cereal box gasket. I couldn't be bothered to wait to buy gasket material. Motivation would have likely been lost.... cut out the inside and left the outside oversized and installed with a thin coat of sealer. Ive heard of it working, and it was easy so.... A compression fitting ferrule worked perfectly for punching the bolt and guide holes. 3/8 for the guides, 1/4 for the bolt holes... I'll add oil in a day or two and trim the extra.
                  http://Untitled

                  http://Untitled
                  sigpic
                  When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                  Glen
                  -85 1150 es - Plus size supermodel.
                  -Rusty old scooter.
                  Other things I like to photograph.....instagram.com/gs_junkie
                  https://www.instagram.com/glen_brenner/
                  https://www.flickr.com/photos/152267...7713345317771/

                  Comment

                  • Charlie G
                    Forum Guru
                    Past Site Supporter
                    Super Site Supporter
                    • Feb 2009
                    • 6440
                    • Siskiyou county

                    #114
                    Frosted Flakes boxes are GREAT for this!
                    sigpic
                    83 GS1100g
                    2006 Triumph Sprint ST 1050

                    Ohhhh!........Torque sweet Temptress.........always whispering.... a murmuring Siren

                    Comment

                    • Guest

                      #115
                      Husqvarna used a similar looking spring. Might be worth asking the eBay seller what the dimensions are.


                      Comment

                      • dorkburger
                        Forum LongTimer
                        Past Site Supporter
                        • Jan 2013
                        • 10770
                        • Stupid Freehold Boro NJ

                        #116
                        Thanks. I'm beyond that now though. Not sure how the mechanism works inside, but even without a spring, the kicker engages, and releases when the engine starts. If / when I get a good tune on it and it starts easily, I could even loop a strap around the lever to hold it up when riding. Currently I'm thinking that I'll grab the long skinny spring I saw at home Depot attach one end to the kicker and the other to the frame somewhere. I'll still keep an eye out for the correct part though.

                        Cool on the cereal box. Hopefully Honey Bunches Of Oats works equally as well. I did find a full gasket kit on ebay listed by an Italian seller, with the ad written Italian...... I'll see how this works first.
                        sigpic
                        When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                        Glen
                        -85 1150 es - Plus size supermodel.
                        -Rusty old scooter.
                        Other things I like to photograph.....instagram.com/gs_junkie
                        https://www.instagram.com/glen_brenner/
                        https://www.flickr.com/photos/152267...7713345317771/

                        Comment

                        • roeme
                          Forum Sage
                          Past Site Supporter
                          • Jul 2015
                          • 1206
                          • Switzerland

                          #117
                          With regards to the spring, you might find a local spring manufacturer (or a friendly guy there?) who'll build that spring for you for a good price.

                          Alternatively, from what I gathered, one doesn't need much more than spring steel wire and a vise to build one...hmmm
                          #1: 1979 GS 550 EC "Red" – Very first Bike / Overhaul thread        New here? ☛ Read the Top 10 Newbie mistakes thread
                          #2: 1978 GS 550 EC "Blue" – Can't make it a donor / "Rebuild" thread     Manuals (and much more): See Cliff's homepage here
                          #3: 2014 Moto Guzzi V7 II Racer – One needs a runner while wrenching
                          #4: 1980 Moto Guzzi V65C – Something to chill

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                          • exdirtbiker
                            Forum Sage
                            • Aug 2011
                            • 1579
                            • 2 miles from exit 89: Brick NJ

                            #118
                            your local NAPA has a roll of sheet gasket on the shelf. I've used it for lawnmowers many times.
                            1980 GS1000G - The Beast - GOING... GOING... yup, it's gone. I'm bikeless !!! GAaaahh !!!
                            1978 KZ1000C1 Police - GONE !
                            1983 GPZ750, aka ZX750A1 - restored, fresh paint... Gave it back, it was a loaner !!!
                            Check My Albums for some of the 30+ headaches I've dealt with

                            I know -JUST- enough to make me REALLY dangerous !


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                            • dorkburger
                              Forum LongTimer
                              Past Site Supporter
                              • Jan 2013
                              • 10770
                              • Stupid Freehold Boro NJ

                              #119
                              Its been about three days since I trimmed the "gasket" and added oil. The fresh piece of cardboard under it is still dry, as is the seam. Of course with this cold weather I could probably take the cover off and it wouldn't drip for five minutes....I did put in 5W 30 though....
                              sigpic
                              When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                              Glen
                              -85 1150 es - Plus size supermodel.
                              -Rusty old scooter.
                              Other things I like to photograph.....instagram.com/gs_junkie
                              https://www.instagram.com/glen_brenner/
                              https://www.flickr.com/photos/152267...7713345317771/

                              Comment

                              • Guest

                                #120
                                Really neat thread. Just caught up on the whole thread.
                                If parts get TOO hard to come by, it looks like a four stroke pit bike clone engine would almost fit. 140cc baby!

                                Those black wheel hoops would look nice with a pinstripe.

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