Valve shimming and tuning (GS450E)

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  • ChickenStorm
    Forum Apprentice
    • Jan 2024
    • 39
    • Finland

    #16
    PROGRESS! I managed to fish the Shimmy Neutron up on outta there and it said 2.55 on the back of it, I measured it with my calipers (0.02mm tolerance) and got the same measurement as the same side intake shim.

    Now here's the conundrum. Will a 2.50 shim be too thin, as the tolerance is definitely smaller than 0.05mm but might be larger than 0.03mm? Should I risk it and order the thinner shims or stick with the ones I have, as the buckets are able to spin freely under the cams when they're opposed?

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    • ChickenStorm
      Forum Apprentice
      • Jan 2024
      • 39
      • Finland

      #17
      Good thing I checked, the shims did vary on the other side quite a bit

      Comment

      • ChickenStorm
        Forum Apprentice
        • Jan 2024
        • 39
        • Finland

        #18
        I just need to order two 2.50mm shims and switch around the ones I have, and then we're golden
        Suzuki shim chart.png
        Attached Files

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        • Rich82GS750TZ
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Jun 2018
          • 5632
          • Mifflinburg, PA / Land of Tar & Chip

          #19

          .,.,.,.,.,.,.,.,.,.,
          Links

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          • WolfTechnics
            Forum Apprentice
            • Apr 2024
            • 24
            • Netherlands

            #20
            Good stuff, have you managed to put the bike together in the meantime?

            I'm based in the Netherlands and have a lot of shims on hand, postage within Europe is just 15 euros I believe.

            About the popping...do you have stock airbox installed? The OEM CV carbs do not work well with pod filters and never will.

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            • Nessism
              Forum LongTimer
              GSResource Superstar
              Past Site Supporter
              Super Site Supporter
              • Mar 2006
              • 35808
              • Torrance, CA

              #21
              You can safely run valve clearance up to .12mm. KZ1000 bikes run up to .15mm, and they have almost identical parts as GS bikes. I try to limit at .10mm, though.
              Ed

              To measure is to know.

              Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

              Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

              Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

              KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

              Comment

              • Rijko
                Forum Sage
                • Feb 2014
                • 1445
                • Netherlands

                #22
                Originally posted by WolfTechnics
                Good stuff, have you managed to put the bike together in the meantime?

                I'm based in the Netherlands and have a lot of shims on hand, postage within Europe is just 15 euros I believe.

                About the popping...do you have stock airbox installed? The OEM CV carbs do not work well with pod filters and never will.
                are you selling ? I am looking for the smaller shims.

                Rijk

                Top 10 Newbie Mistakes thread

                CV Carb rebuild tutorial
                VM Carb rebuild tutorial
                Bikecliff's website
                The Stator Papers

                "The thing about freedom - it's never free"

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