Need help with GSX400 cam timing

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  • xxenzor
    Forum Apprentice
    • Jul 2024
    • 36
    • Okotoks Alberta

    #1

    Need help with GSX400 cam timing

    Hey guys, I’m working on checking the timing on my 1980 GSX400E and could use some advice.

    The manual says that at TDC, the inlet camshaft “3” arrow is supposed to be angled, and the exhaust camshaft “2” arrow should be vertical. On mine, both arrows are vertical. There are exactly 20 pins between the two arrows on the timing chain, so that part seems right.

    The cam lobes are pointing away from each other like they should, but the notches on the ends of the camshafts are facing each other—not perfectly parallel to the gasket surface

    Is it a problem that the “3” arrow is vertical instead of angled, or does it sound like everything’s okay? Just want to make sure I’m not missing something here.​
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  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35808
    • Torrance, CA

    #2
    Photos needed: show crank aligned to 1-4T position, show exhaust cam, with --1 mark aligned level with gasket surface. Then count links between marks on intake and exhaust cam. I hope you have the factory manual for your bike, not a Clymers or Haynes.
    Ed

    To measure is to know.

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    • Rich82GS750TZ
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2018
      • 5634
      • Mifflinburg, PA / Land of Tar & Chip

      #3
      Pins between 2 and 3 or start counting with the pin over #2 as Pin #1 and the pin over #3 as pin # 20? It matters. Make sure to read manual and count as described. This is a constant and common source of misinterpretation.
      Links

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      • xxenzor
        Forum Apprentice
        • Jul 2024
        • 36
        • Okotoks Alberta

        #4
        Originally posted by Nessism
        Photos needed: show crank aligned to 1-4T position, show exhaust cam, with --1 mark aligned level with gasket surface. Then count links between marks on intake and exhaust cam. I hope you have the factory manual for your bike, not a Clymers or Haynes.
        If I put the left cylinder on TDC the 2 points at the gasket on the exhaust and the 3 points at the gasket to the right on the intake

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        • xxenzor
          Forum Apprentice
          • Jul 2024
          • 36
          • Okotoks Alberta

          #5
          Originally posted by Rich82GS750TZ
          Pins between 2 and 3 or start counting with the pin over #2 as Pin #1 and the pin over #3 as pin # 20? It matters. Make sure to read manual and count as described. This is a constant and common source of misinterpretation.
          the pin directly above the 2 and directly above the 3 is 20 pins

          Comment

          • xxenzor
            Forum Apprentice
            • Jul 2024
            • 36
            • Okotoks Alberta

            #6
            Originally posted by Nessism
            Photos needed: show crank aligned to 1-4T position, show exhaust cam, with --1 mark aligned level with gasket surface. Then count links between marks on intake and exhaust cam. I hope you have the factory manual for your bike, not a Clymers or Haynes.
            If I’m TDC on the right cylinder the 2 and 3 are vertical with exactly 20 pins and the 1 on the exhaust is pointing at the gasket surface

            Comment

            • KiwiAlfa156
              Forum Mentor
              • Sep 2012
              • 662
              • New Zealand

              #7
              This is the correct orientation of the cam sprocket arrows with the timing mark "T 1.4" aligned to the pointer. This from the 750 manual, but it should be the same. Notice that the slots in the cam ends are pointing at each other.

              82 GSX1100SXZ Katana
              82 GSX750SZ Katana
              82 GS650GZ Katana

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              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35808
                • Torrance, CA

                #8
                Well, this bike seems to be a twin, so there is no 1.4 T mark. This photo shows a GS450 rotor, and the T mark. Same thing. TDC for the number 1 cylinder.

                This is where it all starts. Set, then go to the exhaust cam next. The 1 mark may be a smig high, and that's okay because the cam chain may have elongated a little. The 1 mark should never point down, though.

                Screenshot 2025-03-23 180351 by nessism, on Flickr
                Last edited by Nessism; 03-23-2025, 08:10 PM.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • KiwiAlfa156
                  Forum Mentor
                  • Sep 2012
                  • 662
                  • New Zealand

                  #9
                  Oh it's a twin. My mis-read. We got the GSX400 four cylinder (Impulse) here in NZ (as well as the GSX400 TSCC twin, and the 2-valve GS450 Twin)
                  82 GSX1100SXZ Katana
                  82 GSX750SZ Katana
                  82 GS650GZ Katana

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