Engine oil leak (from base gasket)

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  • Guest

    #1

    Engine oil leak (from base gasket)

    Hi all,
    I bought an 850GT (45kkm) as a rebuilt project bike.
    I have no maintenance history.
    The engine gaskets are not original (they are green).
    I managed to start it. In about 10 minutes of running, more than an ounce of motor oil leaked from the center of the engine from the gasket between the base and the cylinder block.
    What's you take about that?
    Is there any way I can postpone a major overhaul to winter time as I would prefer riding?
    Last edited by Guest; 08-30-2022, 02:33 PM. Reason: added detail in title + tags
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35790
    • Torrance, CA

    #2
    Green gaskets you say?

    IMG_1930 by nessism, on Flickr

    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • Guest

      #3
      Originally posted by Nessism
      Green gaskets you say?
      Yes green gasket like this.
      Is this the same material as your picture?
      If not, is there any issue about it?

      PXL_20220802_120914499 by pwauthy, sur Flickr

      Comment

      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35790
        • Torrance, CA

        #4
        If you look at my photo you can see how the green gasket literally crushed and was extruded out of position under the cylinder. The material is way too soft for use in a base gasket.

        You can try tightening up the head nuts and see what happens. There is a very good chance that when you check the torque you will find the nuts quite loose, that's because the gasket is crushing and releasing the torque.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • Guest

          #5
          Originally posted by Nessism
          If you look at my photo you can see how the green gasket literally crushed and was extruded out of position under the cylinder. The material is way too soft for use in a base gasket.

          You can try tightening up the head nuts and see what happens. There is a very good chance that when you check the torque you will find the nuts quite loose, that's because the gasket is crushing and releasing the torque.
          Thanks a lot Nessim, I’m grateful.

          Comment

          • letchworth rider
            Forum Mentor
            • May 2010
            • 105

            #6
            Original equipment gaskets for top end, especially head gasket or you will do it again. From experience and many on this site.

            Comment

            • joe penoso
              Forum Apprentice
              • Mar 2020
              • 64
              • BRAMPTON ON.

              #7
              What if O.E.M. head gaskets are not available?
              joepenoso

              2X 1979 GS Suzuki G

              Comment

              • fastbysuzuki
                Forum Mentor
                Past Site Supporter
                • Nov 2012
                • 996
                • Wyre, Lancashire.uk

                #8
                They are available at a price, the head gasket is a multilayered steel gasket when using this you do not use the cam tunnel oring ( the oblong one) personally I use blue Hilomar on the base gasket if you don't it will leak maybe not soon after or a lot longer but it will leak sooner or later
                The big guy up there rides a Suzuki (this I know)
                1981 gs850gx

                1999 RF900
                past bikes. RF900
                TL1000s
                Hayabusa
                gsx 750f x2
                197cc Francis Barnett
                various British nails

                Comment

                • Nessism
                  Forum LongTimer
                  GSResource Superstar
                  Past Site Supporter
                  Super Site Supporter
                  • Mar 2006
                  • 35790
                  • Torrance, CA

                  #9
                  Originally posted by fastbysuzuki
                  They are available at a price, the head gasket is a multilayered steel gasket when using this you do not use the cam tunnel oring ( the oblong one) personally I use blue Hilomar on the base gasket if you don't it will leak maybe not soon after or a lot longer but it will leak sooner or later
                  Base gaskets go on DRY...if using a stock Suzuki gasket, that is. Follow the factory Suzuki service manual guidelines of torquing the head on a periodic schedule, and the surfaces will remain dry for decades.
                  Ed

                  To measure is to know.

                  Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                  Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                  Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                  KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                  Comment

                  • fastbysuzuki
                    Forum Mentor
                    Past Site Supporter
                    • Nov 2012
                    • 996
                    • Wyre, Lancashire.uk

                    #10
                    Nessism we will have to agree to disagree on the sealer
                    The big guy up there rides a Suzuki (this I know)
                    1981 gs850gx

                    1999 RF900
                    past bikes. RF900
                    TL1000s
                    Hayabusa
                    gsx 750f x2
                    197cc Francis Barnett
                    various British nails

                    Comment

                    • chuck hahn
                      Forum LongTimer
                      Past Site Supporter
                      • May 2009
                      • 25918
                      • Norman, Oklahoma

                      #11
                      PHIL....
                      If the parts fiche shows a certain part is NLA (usually indicated by no price listed for said part ) then copy and paste part numbers in ebay search box. Maybe an NOS one is listed there.

                      If you own an old bike you gotta know how to hunt things down.
                      MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                      1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                      NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                      I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                      Comment

                      • Guest

                        #12
                        Which do you recommend: Nippon Machine or NOS?
                        https://www.ebay.ca/itm/174688913118...=item28ac4546d e:g:hoUAAOSwoQpcyIYX
                        https://www.ebay.ca/itm/222677793858...em33d8a17c42:g :aCUAAOSw8C9Z42-U
                        Either cost me about 3-4 time more for shipping than the actual gasket. (I'm in Canada)

                        Comment

                        • Guest

                          #13
                          Here's an update.

                          1. OEM (or at least pretended to be. I don't know the seller) base gasket on its way.

                          2. I finally took the time to get to the base gasket.

                          3. I assumed you wouldn't believe me without a photo why such a recent engine rebuild (~200km according to PO) would leak that much:

                          PXL_20220819_160507583 by pwauthy

                          Comment

                          • Nessism
                            Forum LongTimer
                            GSResource Superstar
                            Past Site Supporter
                            Super Site Supporter
                            • Mar 2006
                            • 35790
                            • Torrance, CA

                            #14
                            I told you those green gaskets suck.

                            Sadly, there will be many more people buying them and suffering failures in the future.
                            Ed

                            To measure is to know.

                            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                            Comment

                            • Guest

                              #15
                              I received the gasket...

                              The Ebay description mentionned
                              "Brand new genuine suzuki gasket...not a wing wang aftermarket gasket but the real deal so you can assure proper fit & quality sold as 4"


                              Here is what I received:
                              1 OEM so old that it felt appart during shipping
                              3 Apparently non-OEM (not a SGP package)

                              I did ask for a total refund but it's another delay. I consider using one of these anyway. Should I install the black one or one of the blue ones?

                              PXL_20220827_190517490 by pwauthy

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