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GS1100G Drain Plug Washer

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    GS1100G Drain Plug Washer

    I changed my oil on my GS and I didnt see a washer under the plug. The plug is electro plated yellow in color and has a shiny steel washer like feature stuck onto the plug. It looks like two thin layers of steel. I couldnt get it off using a utility knife or putty knife. Is the shiny steel feature a non removable sealing washer, or is mine just stuck in place from being compressed?

    #2
    Yours is just stuck. I have, on occasion had to carefully use a dremel with a cut-off wheel to get the old crush washer off the bolt. These washer/gaskets are single-use.
    Rich
    1982 GS 750TZ
    2015 Triumph Tiger 1200

    BikeCliff's / Charging System Sorted / Posting Pics
    Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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      #3
      Yes, single use...according to the service manual. That said, I reuse those things at least half a dozen times and have never had a leak.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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        #4
        Thanks for the replies. It hasn't leaked overnight, but next change I will see if I can remove it and replace it. I could put it in a collet on a lathe and cut it down enough to pull it out.

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          #5
          Wondering, Does anyone replace them at every oil change? I never replace them till I see a leak, which is almost never.
          1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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            #6
            For the pennies that they cost, I see no reason not to.
            Rich
            1982 GS 750TZ
            2015 Triumph Tiger 1200

            BikeCliff's / Charging System Sorted / Posting Pics
            Destroy-Rebuild 750T/ Destroy-Rebuild part deux

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              #7
              I measured the bolt and bought a big box of them off fleabay or the jungle site. I don't have the size handy, but it's a very common size meaning a lifetime supply to have on-hand is pretty cheap.
              Charles
              --
              1979 Suzuki GS850G

              Read BassCliff's GSR Greeting and Mega-Welcome!

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                #8
                Naw, Nothing to do with cost, just never saw a need.
                1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                  #9
                  Originally posted by rphillips View Post
                  Wondering, Does anyone replace them at every oil change? I never replace them till I see a leak, which is almost never.
                  I only replace them if I have several spare ones to hand. Many times I've re-used the old one and never had a problem.
                  However, I noticed a couple of times it took very little hand pressure to loosen the drain plug, so I've been pro-active by putting a smear of sealant on the drain plug threads.
                  I could always wire it, but that's a pita.
                  ---- Dave
                  79 GS850N - Might be a trike soon.
                  80 GS850T Single HIF38 S.U. SH775, Tow bar, Pantera II. Gnarly workhorse & daily driver.
                  79 XS650SE - Pragmatic Ratter - goes better than a manky old twin should.
                  92 XJ900F - Fairly Stock, for now.

                  Only a dog knows why a motorcyclist sticks his head out of a car window

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