GS750/GS850 cylinder interchangeability?

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  • Michael Graziosi
    Forum Newbie
    • Nov 2022
    • 11
    • Glastonbury, CT

    #1

    GS750/GS850 cylinder interchangeability?

    I have a 1979 GS750 (parts) engine and a 1980 (or '81 or '82- not sure but no kickstarter) GS850 (parts) engine. I want to build another 750 engine for my 1978 bike and have an RC Engineering 870cc piston kit (found a new old stock kit). The stock 750cc pistons are 65mm and the RC kit pistons are 70mm. Can I use the 850 cylinder and bore just one millimeter to 70mm or should I use the 750 cylinder and bore 5mm to get to 70mm? Will heat be a problem going to 70mm with the 750cc cylinder. The current 750cc engine (runs very well and 30K miles) in the bike has the Yoshimura 850cc kit and a aftermarket oil cooler. The bike is currently ridden on the street and drag raced and that's the plan with the new engine.
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35790
    • Torrance, CA

    #2
    5mm over is too much for the liner. You will have to use the 850 cylinder.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • zuluwiz
      Forum Mentor
      • May 2017
      • 308
      • the Buckeye State

      #3
      Isn't RC Engineering Russ Collins old outfit? I haven't heard his name for a looooooong time.
      Expecting the Spanish Inquisition
      1981 GS850G: the Ratzuki
      1981 GS1100E

      Comment

      • Michael Graziosi
        Forum Newbie
        • Nov 2022
        • 11
        • Glastonbury, CT

        #4
        That is correct. Quite an innovator from what I read up about him. The piston kit I have is still in the original box from probably the early/mid 80's.

        Comment

        • Suzukian
          Forum Sage
          • Sep 2022
          • 1032
          • Connecticut

          #5
          The only other option would be having new liners pressed in. 5mm is way too much, as was already posted.

          Comment

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