1980 GS 750E front sprocket 530 question.

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  • alhntr
    Forum Apprentice
    • Jul 2022
    • 39
    • Boise Idaho

    #1

    1980 GS 750E front sprocket 530 question.

    Ok the front sprocket that was not on the bike when I got it Was the 630 setup. ( was inside the cover loose ) It is 15t but it is a Sunstar sprocket that has a 6mm shoulder on it . The 16t 530 sprocket I got from Z1 has no shoulder. I have to put 1.5 mm washer on the inboard side, then sprocket and 6mm spacer to cover up all the splines......this is probably not correct ? Will it line to rear sprocket fine ?Or do need to order a sprocket that has the shoulder and still use 6mm spacer on outboard side. I'm doing the 530 set up. Thanks
  • Rich82GS750TZ
    Forum Guru
    Past Site Supporter
    Super Site Supporter
    • Jun 2018
    • 5575
    • Mifflinburg, PA / Land of Tar & Chip

    #2
    Spacer should go outboard of the sprocket. I went through this.
    Links

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    • alhntr
      Forum Apprentice
      • Jul 2022
      • 39
      • Boise Idaho

      #3
      Yeah I get the 6mm goes on outboard side, so went sprocket, 6mm spacer then 1.5 mm washer and serrated lock washer to get all the splines cover so main nut can tighten.

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      • Rich82GS750TZ
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Jun 2018
        • 5575
        • Mifflinburg, PA / Land of Tar & Chip

        #4
        Just be sure of your alignment once you get everything buttoned up. I used a cheap laser from harbor freight that I happened to have in my ever growing pile of tools. They come in handy for all sorts of home projects.
        Links

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        • alhntr
          Forum Apprentice
          • Jul 2022
          • 39
          • Boise Idaho

          #5
          I ordered one of those motion pro alignment tool, should be here next day or two. Laser good idea too.

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          • Nessism
            Forum LongTimer
            GSResource Superstar
            Past Site Supporter
            Super Site Supporter
            • Mar 2006
            • 35790
            • Torrance, CA

            #6

            The stock sprocket is a 15T 630, so when moving to 530 it's important to increase THREE teeth, in order to maintain the same diameter as original.

            15T 630 = 18T 530

            Stock ratio = 41/15 = 2.73

            18 x 2.73 = 49T rear 530 sprocket

            96 link 630 chain = 96 x 6/8 = 72" long chain

            For 530, 72 / 5/8 = 15.2 (use 116 link 530 chain)
            Ed

            To measure is to know.

            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            • Rich82GS750TZ
              Forum Guru
              Past Site Supporter
              Super Site Supporter
              • Jun 2018
              • 5575
              • Mifflinburg, PA / Land of Tar & Chip

              #7
              Alhntr, just to re-state what Ed wrote above. If you keep that 15 tooth front sprocket, what is your rear sprocket? Seems like you would be drastically changing the drive ration from stock.

              The 18/49 530 works out to a drive ratio of 2.722, which is as close you can get to the original drive ratio of 2.733 with the 15/41 630.

              Chain Calculator

              630 (6 eighths = .75)


              530 (5 eighths = .625)
              Links

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              • alhntr
                Forum Apprentice
                • Jul 2022
                • 39
                • Boise Idaho

                #8
                Rich, Z1 Enterprises sold me a 16T front and a 45 rear, final ratio close and said a 530 112 link would work. That was their recommendation. So I bought a 112T chain. Hope I did not just screw myself. Or maybe they just wanted to sell the parts they had in stock. I asked about the 18/49 and they came with above mentioned.

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                • Rich82GS750TZ
                  Forum Guru
                  Past Site Supporter
                  Super Site Supporter
                  • Jun 2018
                  • 5575
                  • Mifflinburg, PA / Land of Tar & Chip

                  #9
                  That should work. I think you’ll likely have a bit quicker acceleration at the expense of lower top end speed. But I’m no expert.
                  Links

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                  • alhntr
                    Forum Apprentice
                    • Jul 2022
                    • 39
                    • Boise Idaho

                    #10
                    Yeah he said 100 rpm difference, you guys rock

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                    • rphillips
                      Forum Guru
                      Past Site Supporter
                      Super Site Supporter
                      • Jun 2005
                      • 7618
                      • Norene TN

                      #11
                      What you got won't be stock, but hardly enough for most to notice. A 44 rear would have got you slightly closer, but think you'll be good as far as gearing, no clue about # of links.
                      1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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                      • KiwiAlfa156
                        Forum Mentor
                        • Sep 2012
                        • 661
                        • New Zealand

                        #12
                        I did a 630 - 520 conversion recently on my 750. https://www.thegsresources.com/_foru...sprocket/page2
                        There are some sprocket size comparison photos you might find interesting.

                        I installed 17T/47T and here's what I learnt.
                        • While the formula spits out 18T front, a 17T works with no issues on a GS/GSX with an alloy arm
                        • Even a small deviation in overall ratio from the 15/41 2.7333 ratio will have a slight but noticeable effect.
                        My options were:
                        - 47T rear would yield a slightly lower 2.76.
                        - 46T rear would yield a slightly higher = 2.7
                        - 48T = 2.83:1 (close to the 1100 std ratio of 2.8)


                        At 7.6:1 final drive, the rpm at 100 kph (62 mph) is close to 5,000 rpm - bit higher than stock. I don't have a problem with this.
                        • Modern 520 chain is more than strong enough for an 80s 750 output. After the initial break in, one minor adjustment required after 6,000 mi (and I don't cruise about). I fitted an RK 520XSO2 RX-Ring
                        -Tensile Strength: 36.5 Kn
                        -Weight/100 links: 1.56kg
                        -Max CC Rating: 800cc​
                        • Why a 520 than a 530? All the advantages of a 530 over a 630 but more.
                        Last edited by KiwiAlfa156; 03-16-2025, 05:47 PM.
                        82 GSX1100SXZ Katana
                        82 GSX750SZ Katana
                        82 GS650GZ Katana

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                        • alhntr
                          Forum Apprentice
                          • Jul 2022
                          • 39
                          • Boise Idaho

                          #13
                          Good info, the rear sprocket was on on close out only 10 bucks and they sent me two of them like have another on us. But yeah down the road get a 44T would be an option..

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