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Poss cam chain loose - can I reset ?

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    Poss cam chain loose - can I reset ?

    I seem to have a noise from the engine which
    I am sure is either the cam chain tensioner , cAm chain loose or valve clearances .
    So step one is to " I think " reset the cam chain tensioner ?

    Question is can I just do this having not done any work on the valves , head
    i.e remove tensioner, clean , set so spring is set, install , and undo spring bolt and tighten ?
    That's ok is it not ?

    p.s I bought a set of extra long spanners that allow me to tighten and loosen cam chain tensioner .... hell does it save some swearing ....

    Cheers Jules .
    UKJULES
    ---------------------------------
    Owner of following bikes:
    1980 Suzuki GS550ET
    1977 Yamaha RD 250D
    1982 Kawasaki GPZ 750 R1
    1980 Suzuki GSX 250E

    #2
    First check valves.
    on the way in inspect cam chain. Iirc its measuring stretch between a specified number of link pins.
    you can visually inspect guides as well.
    40 yr ol nylon exposed to petroleum laced with combustion byproducts is miraculous but unlikely immortal.
    1983 GS 550 LD
    2009 BMW K1300s

    Comment


      #3
      Can slightly turn the knurled knob to the left and see if you feel the rod vibrating. Id it is then i dont think its the problem. Go back and edit your post to include bike and year so we know what we are dealing with. Go here for manuals and tutorials.

      BikeCliff's Website
      MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
      1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

      NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


      I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

      Comment


        #4
        And see that the tensioner is adjusted properly. Loosen the 12MM jam nut and turn the screw in till it touched the drive rod. Then turn screw 1/4 turn out and tighten jam nut. Start bike and turn the big knob just a bit to the left to feel for drive rod operating
        MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
        1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

        NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


        I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

        Comment


          #5
          I see ...
          bike is a 1980 GS55e

          You see I have never adjusted the tensioner only put it in after having been removed when
          you push rod in assembly , tighten screw, put in bike and then let screw out to tension chain.

          I will try what by I say this eve.
          I am trying obviously with the last resort of taking the cylinder head casing off , tearing the gasket and then checking the valves .
          But agree valves have to be checked just my house situation is a bit precarious at the mo .
          Tools all over the place and must be check number 2.

          will report after printing out you guys tests and doing em ....

          thanks
          UKJULES
          ---------------------------------
          Owner of following bikes:
          1980 Suzuki GS550ET
          1977 Yamaha RD 250D
          1982 Kawasaki GPZ 750 R1
          1980 Suzuki GSX 250E

          Comment


            #6
            Ok did that checking if the tensioner was set correctly .
            All set now re the method and yes almost immediately I can feel the vibration turning the nerd knob slightly to the left. It is possible that I have altered it slightly for the better.

            I'm sure that the short period I ran the bike it sounded slightly better indeed possibly very much better. I put this engine in probably 2 years ago and at that time put the tensioner in as you would on a new build. I have never checked it since as I didn't really know how to.

            I'm gonna do a long run in an hour or so and can report back on that.

            the secondary issue is:
            There is a noise which I can only describe as a whisping noise almost as if the exhaust is blowing in the smallest possible way.
            This may be more obvious after having done what I have just done which may have made a difference.... before this I was convinced it was loose valves which I haven't checked for many years.

            I have in the past month regarding this issuebefore what I've done today loosened off and re-torqued the head and tweaked the exhaust bolts. I have not renewed any exhaust gaskets.

            I will report later on this but that whisping is still current... and possibly only when starting up and not when warm.

            thanks for help and I will report
            UKJULES
            ---------------------------------
            Owner of following bikes:
            1980 Suzuki GS550ET
            1977 Yamaha RD 250D
            1982 Kawasaki GPZ 750 R1
            1980 Suzuki GSX 250E

            Comment


              #7
              No clue about the whisping... The tensioners don't have any kind of adjustment. Once you get it in there and the lock screw loosened and locked properly, it's totally automatic...
              1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

              Comment


                #8
                The 55e - a rare bike!
                1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

                Comment


                  #9
                  ok did go for a run and there is no doubt it is far better (bar the whisping ).
                  So much so if it was like this I wouldn't
                  have asked on this post. Yes I will do a few more runs to check .

                  so what I did just (as suggested)
                  - loosen the 12mm nut , turn screw in till stops, turn out 1/4 turn, do up nut making sure screw doesn't turn, start up and make sure if turn knurled knob left can feel vibration.
                  all check positive

                  sadly I didn't check if vibration was apparent pre 'resetting' the unit. an idiot mistake ....

                  I agree on the automated way it works
                  and I put it in years ago correctly .
                  BUT
                  the above has I am sure sorted my worrying noise ? this is fact so how can that be ?
                  I wander if somehow nut came loose and screw turned ?
                  all I have done previously is some long 200m runs , tightened the head and exhaust bolts.

                  (I have two other questions to come ... about noises
                  - whisping noise . will investigate whether only when cold , revs etc stand by for.more info.
                  - The most annoying rattle. like tin on tin and it's as if it's coming from the tank ? nothing below it can cause it , it's as if it's inside the tank ? and not the chrome cover)
                  anyone had similar ?
                  Attached Files
                  Last edited by ukjules; 08-07-2025, 01:15 PM.
                  UKJULES
                  ---------------------------------
                  Owner of following bikes:
                  1980 Suzuki GS550ET
                  1977 Yamaha RD 250D
                  1982 Kawasaki GPZ 750 R1
                  1980 Suzuki GSX 250E

                  Comment


                    #10
                    Has anyone else suffered from 'whisping' sounds on there bikes ?
                    (in hindsight I realise how mad that question is but unfortunately it does remain ! )
                    UKJULES
                    ---------------------------------
                    Owner of following bikes:
                    1980 Suzuki GS550ET
                    1977 Yamaha RD 250D
                    1982 Kawasaki GPZ 750 R1
                    1980 Suzuki GSX 250E

                    Comment


                      #11
                      Record the sound and post it here (audio/video).
                      1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

                      2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

                      Comment


                        #12
                        Stock airbox or pods? If pods maybe the breather on top of the cam cover is what you hear. Ive seen small filters that look like a pod they put on a short piece of hose when eliminating stock airboxes.....or if stock airbox connector hose is missing?? Just throwing things in the air.
                        MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                        1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                        NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                        I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                        Comment


                          #13
                          Yes, you can reset it without touching the valves. Just set the engine at TDC on the compression stroke before reinstalling to keep tension correct.

                          Comment


                            #14
                            Originally posted by ukjules View Post
                            ok did go for a run and there is no doubt it is far better (bar the whisping ).
                            So much so if it was like this I wouldn't
                            have asked on this post. Yes I will do a few more runs to check .

                            so what I did just (as suggested)
                            - loosen the 12mm nut , turn screw in till stops, turn out 1/4 turn, do up nut making sure screw doesn't turn, start up and make sure if turn knurled knob left can feel vibration.
                            all check positive

                            sadly I didn't check if vibration was apparent pre 'resetting' the unit. an idiot mistake ....

                            I agree on the automated way it works
                            and I put it in years ago correctly .
                            BUT
                            the above has I am sure sorted my worrying noise ? this is fact so how can that be ?
                            I wander if somehow nut came loose and screw turned ?
                            all I have done previously is some long 200m runs , tightened the head and exhaust bolts.

                            (I have two other questions to come ... about noises
                            - whisping noise . will investigate whether only when cold , revs etc stand by for.more info.
                            - The most annoying rattle. like tin on tin and it's as if it's coming from the tank ? nothing below it can cause it , it's as if it's inside the tank ? and not the chrome cover)
                            anyone had similar ?
                            Check the float mech. Its a cheaply made folded sheet metal affair wit a contact sweeping a rheostat type device.

                            A pain to remove with great caution needed to protect the paint.
                            1983 GS 550 LD
                            2009 BMW K1300s

                            Comment


                              #15
                              Sending unit floats have never made a noise as they are designed not to touch anything otherwise they wouldnt work. His "whisper" sounds more of an air type sound to me than a vibration. This is why i posted above about the airbox or pods and whether the nipple on the breather cover was open or not.
                              Also ive had mystery noises and by touching the gauges found a slight vibration from the chrome covers. An annoyance but nothing catastrophic.
                              Last edited by chuck hahn; 08-09-2025, 09:19 AM.
                              MY BIKES..1977 GS 750 B, 1978 GS 1000 C (X2)
                              1978 GS 1000 E, 1979 GS 1000 S, 1973 Yamaha TX 750, 1977 Kawasaki KZ 650B1, 1975 Honda GL1000 Goldwing, 1983 CB 650SC Nighthawk, 1972 Honda CB 350K4, 74 Honda CB550

                              NEVER SNEAK UP ON A SLEEPING DOG..NOT EVEN YOUR OWN.


                              I would rather trust my bike to a "QUACK" that KNOWS how to fix it rather than a book worm that THINKS HE KNOWS how to fix it.

                              Comment

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