Long story short, I'm pretty sure I'm leaking quite a bit of oil out of the base and head gasket after my last valve adjustment. Note that I'm pretty sure - I've been fooled by sneaky cover leaks before, so I've tried to make very sure - I was like 95% sure this morning, but now after some more poking around, I think the PO's subpar gasket job on the clutch side could possible be to blame?
Let's assume it is actually coming out of the base (and maybe the head). I'm not sure if I previously misidentified oil burning on start-up as caused by valve stems and this is the real cause, or if both were an issue. In any case, if I am leaking oil from the head gasket, it probably indicates the ring situation isn't so good, and I should fix that when I'm in there.
I got my hands on a borescope camera and took some pictures inside the cylinders. As expected, I saw evidence of burning oil in cylinder 1 (where the majority of the leak seems to be coming from). Unexpectedly, I also saw it in cylinder 4; in both cylinders, it almost looks like it's coming from the intake valves rather than around the rings?
I have an idea of what I'm looking for, but I am not experienced in this at all, so in the next few posts, I'm going to put the pictures I took with commentary as to what I think I see. I hope you can tell me if I'm right or point out anything I'm missing.
The plan
Here's what I know I have to do inside the top end:
- Replace the base gasket
- Replace the o-rings on the engine studs (and something else that's slipping my mind)
- Replace the head gasket.
- New hardware and a lot of antiseize wherever possible
Here's what I think I also need to do:
- Drill-hone all four cylinders (or are 2 and 3 good?)
- Clean all four piston heads and grooves (or are cylinders 2 and 3 good?)
- New rings on all four cylinders (or are cylinders 2 and 3 good?)
- Probably put new (viton?) valve stem seals in all eight valves.
Here's some things I'm not sure if I should do:
- Relap the valves?
- New pistons? I've got a set of the cruznimage repops on the way (if the de minimis changes don't screw me out of them).
- New piston pins? See above?
Anything I'm missing? Anything I need
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