Aftermarket Stainless bolt kit - check your clutch

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  • salty_monk
    Forum LongTimer
    GSResource Superstar
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    • Oct 2006
    • 14002
    • London, UK to Redondo Beach, California

    #1

    Aftermarket Stainless bolt kit - check your clutch

    Pulled my clutch out today to do the "spring mod" to stop the rattling.. I guess all the noise wasn't due to the springs (actually it is, I guess it probably "bedded in" like this pretty early on)!

    Easy to check if yours is the same, pull the bolt & check the end of it, you'll be able to see where it touched.

    It's hit the clutch basket & the first fibre.....



    1980 GS1000G - Sold
    1978 GS1000E - Finished!
    1980 GS550E - Fixed & given to a friend
    1983 GS750ES Special - Sold
    2009 KLR 650 - Sold - gone to TX!
    1982 GS1100G - Rebuilt and finished. - Sold
    2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

    www.parasiticsanalytics.com

    TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/
  • posplayr
    Forum LongTimer
    GSResource Superstar
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    • Dec 2007
    • 23673
    • Tucson Az

    #2
    Dan,
    That particular screw is should be the short one for obvious reasons
    Jim

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    • Guest

      #3
      Use a little RTV and a washer on that one. You're not the first to do this and not the last.
      Oh yeah, use a shorter bolt.

      Comment

      • salty_monk
        Forum LongTimer
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        • Oct 2006
        • 14002
        • London, UK to Redondo Beach, California

        #4
        Bolt is the closest one in the kit to the same length as stock so I am assuming I am missing washer or something plus it's probably a little longer than stock.
        On the 1000 case cover it stands off from what you can see here by about an inch so the bolt does need some length.

        Guess I will measure carefully before I put this one back!!

        :d
        1980 GS1000G - Sold
        1978 GS1000E - Finished!
        1980 GS550E - Fixed & given to a friend
        1983 GS750ES Special - Sold
        2009 KLR 650 - Sold - gone to TX!
        1982 GS1100G - Rebuilt and finished. - Sold
        2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

        www.parasiticsanalytics.com

        TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

        Comment

        • Guest

          #5
          Hi Dan, That's kinds ugly!! I checked my notes and I have a 30mm in that location. Ray

          Comment

          • blowerbike
            Forum Guru
            GSResource Superstar
            • Aug 2008
            • 7057
            • Ohio Closer to KY Than Cleveland

            #6
            come on man!!!
            always plunge a through hole with something and then do the math.
            long bolt/short/through hole syndrome.
            Last edited by blowerbike; 06-04-2010, 01:07 PM.

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            • salty_monk
              Forum LongTimer
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              • Oct 2006
              • 14002
              • London, UK to Redondo Beach, California

              #7
              Too trusting of the aftermarket kit along with measuring alongside the stock bolt giving me confidence I guess.... Live and learn. Looks like it made it's own room a long time ago!
              It's been in there about 7-8k miles.
              1980 GS1000G - Sold
              1978 GS1000E - Finished!
              1980 GS550E - Fixed & given to a friend
              1983 GS750ES Special - Sold
              2009 KLR 650 - Sold - gone to TX!
              1982 GS1100G - Rebuilt and finished. - Sold
              2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

              www.parasiticsanalytics.com

              TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

              Comment

              • posplayr
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                • Dec 2007
                • 23673
                • Tucson Az

                #8
                Originally posted by chef1366
                Use a little RTV and a washer on that one. You're not the first to do this and not the last.
                Oh yeah, use a shorter bolt.
                I bought a couple extra OE dowty seals

                Comment

                • salty_monk
                  Forum LongTimer
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                  • Oct 2006
                  • 14002
                  • London, UK to Redondo Beach, California

                  #9
                  This came from the stainless bolt kit from Z1. Ed has the same kit on the 1000S he is working on now & says that most of the bolts in his kit are too long, including that one...!

                  I guess just because it says GS1000 on the packet we shouldn't necessarily trust that it's right!
                  1980 GS1000G - Sold
                  1978 GS1000E - Finished!
                  1980 GS550E - Fixed & given to a friend
                  1983 GS750ES Special - Sold
                  2009 KLR 650 - Sold - gone to TX!
                  1982 GS1100G - Rebuilt and finished. - Sold
                  2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

                  www.parasiticsanalytics.com

                  TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

                  Comment

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