1978 GS1000E Clutch Basket Rebuild Kits Out of Production

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  • Sonicsalmon

    #1

    1978 GS1000E Clutch Basket Rebuild Kits Out of Production

    Just tried to order a clutch hub/basket rebuild kit from Schnitz Racing only to find they are out of production.

    The next call was to APE and have my fingers crossed that they may offer some help.

    Anyone have a spare kit they want to sell?

    Any advice?

    I have seen some have had success shimming the springs and have the rivets welding in. Also saw a Kawasaki clutch basket rebuild where button bolts and half head nuts where used to replace the rivets.

    Thanks in advance,
    Dave
  • blowerbike
    Forum Guru
    GSResource Superstar
    • Aug 2008
    • 7057
    • Ohio Closer to KY Than Cleveland

    #2
    Originally posted by Sonicsalmon
    Just tried to order a clutch hub/basket rebuild kit from Schnitz Racing only to find they are out of production.

    The next call was to APE and have my fingers crossed that they may offer some help.

    Anyone have a spare kit they want to sell?

    Any advice?

    I have seen some have had success shimming the springs and have the rivets welding in. Also saw a Kawasaki clutch basket rebuild where button bolts and half head nuts where used to replace the rivets.

    Thanks in advance,
    Dave

    old news.
    the early 16 valve kit can be used to my knowledge.
    the shimming and welding is BS if your looking for a stronger part.
    kawi's have straight cut gears so there is no side load.
    if you need a heavy duty basket build p/m me and i'll give you the crank builders info.

    Comment

    • Sonicsalmon

      #3
      Falicon Kit

      Falicon put a kit together with oversized rivets, interference fit spacers, springs and heavy backing plate.

      The kit required oversizing the rivet holes in the basket .0007.

      Plan is to TIG it together tomorrow.

      Dave

      Comment

      • blowerbike
        Forum Guru
        GSResource Superstar
        • Aug 2008
        • 7057
        • Ohio Closer to KY Than Cleveland

        #4
        Originally posted by Sonicsalmon
        Falicon put a kit together with oversized rivets, interference fit spacers, springs and heavy backing plate.

        The kit required oversizing the rivet holes in the basket .0007.

        Plan is to TIG it together tomorrow.

        Dave
        this is what comes in H/D kits.

        Comment

        • salty_monk
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Oct 2006
          • 14002
          • London, UK to Redondo Beach, California

          #5
          Shimming springs & tig welding gets rid of the nasty rattle but that's about it... That was all I wanted so that's what I did
          1980 GS1000G - Sold
          1978 GS1000E - Finished!
          1980 GS550E - Fixed & given to a friend
          1983 GS750ES Special - Sold
          2009 KLR 650 - Sold - gone to TX!
          1982 GS1100G - Rebuilt and finished. - Sold
          2009 TE610 - Dual Sporting around dreaming of Dakar..... - FOR SALE!

          www.parasiticsanalytics.com

          TWINPOT BRAKE UPGRADE LINKY: http://www.thegsresources.com/_forum...e-on-78-Skunk/

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