WHOOPS! Jumped a tooth or two

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  • Animal Mother

    #1

    WHOOPS! Jumped a tooth or two

    I was doing some work on the GS550 engine while it was off the bike and I cranked the engine over (plugs out etc) using the starter motor. Unfortunately, I had removed the cam chain tensioner and forgot to replace before turning the engine over.

    The cam chain jumped and now the engine, obviously, doesn't turn over.

    Is there a chance that I've done any damage to the valves? Or, is it just that the piston will be hard up against the valves and there's no other damage?

    I don't want to take the head off but I fear I may have to.

    Last edited by Guest; 07-31-2011, 12:33 PM.
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35790
    • Torrance, CA

    #2
    Most likely you bent a valve or two. I'd pull the cams out and then retime them and install the tensioner. Once you do all that, check the valve clearances. If the clearance is really big on any valves that means they are not closing and are bent.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

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    • Animal Mother

      #3
      Originally posted by Nessism
      Most likely you bent a valve or two. I'd pull the cams out and then retime them and install the tensioner. Once you do all that, check the valve clearances. If the clearance is really big on any valves that means they are not closing and are bent.
      Bugger. Will do.

      Comment

      • Animal Mother

        #4
        Just been out for a look over it.

        The cam chain is snapped.

        Now, is this a bottom end rebuild or do cam chains come with a soft link?

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35790
          • Torrance, CA

          #5
          I think you can thread a new one though but the joining link must be riveted back together with the proper tool. And some people will tell you that an endless chain is mandatory.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • Animal Mother

            #6
            I'm doing a valve leak test while tha cams are off. That should give my an idea if they are ok or not.

            The last owner had stripped some threads for the cam clamps, some of the bolts were already loose. Looks like I'll need to Heli-coil them. Am I right in thinking they are M6?

            Comment

            • Steve
              GS Whisperer
              • Jun 2005
              • 35925
              • southwest oHIo

              #7
              Originally posted by Animal Mother
              Am I right in thinking they are M6?
              Yep.

              ...............
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              • Animal Mother

                #8
                Originally posted by Steve
                Yep.

                ...............
                Than you.

                Comment

                • Guest

                  #9
                  That just plain sucks!

                  Comment

                  • Animal Mother

                    #10
                    Phew. All ok.

                    Did a valve leak test and all valves are perfect.

                    Just got to order a new chain,and a thread insert kit.

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