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Gaskets for Rebuild

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    Gaskets for Rebuild

    Hey first time poster long time lurker(well a month or so). I'm just wondering if someone can let me know if I've over looked any gaskets needed for a top end rebuild. I picked up a 78 GS550 a couple weeks ago and once I got it home noticed that plug 3 was snapped off below the nut so I've been fighting with it and have decided that it'd be best to just pull the head and be done with it.

    I know I'll need the following gaskets head, valve/cam cover, timing chain o ring, do I need to replace the exhaust, cam end cover or are there any others seals I've overlooked?

    This is the first bike I've owned/worked on but do have some mechanical knowledge and with this place feel that this will be completed. I've already got a second bike lined up to a 73 GT550 2 stroke triple woo

    #2
    Base gasket, head gasket, cam chain gasket and valve cover gasket.
    Adjust the valves when you put it back together. You have a shim style head so if you don't have clearance you have to put in a smaller shim.
    1983 GS 1100E w/ 1230 kit, .340 lift Web Cams, Ape heavy duty valve springs, 83 1100 head with 1.5mm oversized SS intake valves, 1150 crank, Vance and Hines 1150 SuperHub, Star Racing high volume oil pump gears, 36mm carebs Dynojet stage 3 jet kit, Posplayr's SSPB, Progressive rear shocks and fork springs, Dyna 2000, Dynatek green coils and Vance & Hines 4-1 exhaust.
    1985 GS1150ES stock with 85 Red E bodywork.

    Comment


      #3
      Greetings and Salutations!!

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      Please click here for your mega-welcome, chock full of tips, suggestions, links to vendors, and other information. Then feel free to visit my little BikeCliff website where I've been collecting the wisdom of this generous community. Don't forget, we like pictures! Not you, your bike!

      Thanks for joining us. Keep us informed. I will put you on my prayer list.

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      BassCliff

      Comment


        #4
        Oblong O-rings on the base gasket, cam chain tensioner gasket, valve stem seals, consider piston rings
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          Yea I was hoping not to actually pull the cylinders just down to the head and keep the rings but I'll look at them when I've got it apart.

          Thanks Guys

          Edit Oh and Bass I've spent a few hours on your site already reading though all the info

          Comment


            #6
            Honest, when you pop the head off, the base gasket will pop on it's own, so that will need doing...while the barrels are off, rings are easy, a light hone on the barrels, valve seals, and back together. Like a new engine...

            Comment


              #7
              Thanks Running Dog I'd seen posts that said guys had to fight to get the barrels loose but it could go either way. Looking to start the tear down this weekend will get a gasket kit ordered soon. Wooo it will be just like new

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