GS750 2V Cyl Head

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  • fast pom
    Forum Mentor
    • Aug 2008
    • 783
    • Darfield New Zealand

    #1

    GS750 2V Cyl Head

    Hi guys got a problem. Ran the bike at a track day last week had my fun stoped by bad rattle from top end. When i removed the cam cover the R/H Exhaust cam cap has been ripped out of the head three striped threads and one broken bolt.

    On closer inspection all of the threads have been helicoiled . so as i am lead to believe cant be done again. I have remove the head there was no contact with the piston so it look like the threads just failed.

    All and any help gratefully received . I have also posted this on Oldskool i know some of you also frequent there .

    Many thanks Dave
  • GregT
    Forum Sage
    • Jul 2009
    • 3541
    • New Zealand

    #2
    Give me a ring, Dave on 318 0013 - I'm local and have the gear to helicoil whatever is needed - or put in inserts.It is fixable. After the weekend please - Sound of Thunder this weekend.

    Greg

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    • Suzuki_Don

      #3
      Dave I had the same issue with a 550 head. Two of the four holes to a cam cap were stripped out. They too had been heli-coiled previously. So the next size up was to be 8mm because the steel threads had been pulled out of the head leaving a hole about 7mm. The holes could not be drilled out any further without going into the cam bearing area in the head.

      It could be there is a bit more meat on a 750 head, but the machine shop handed the head back to me and said it could not be fixed.

      Good luck.




      .
      Last edited by Guest; 02-24-2012, 03:04 AM.

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      • fast pom
        Forum Mentor
        • Aug 2008
        • 783
        • Darfield New Zealand

        #4
        Thanks Greg will be in touch next week

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