Clutch Confusion

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  • Don Williams
    Forum Apprentice
    • Aug 2005
    • 72
    • Houston, Tx

    #1

    Clutch Confusion

    Hello every 1, I bought some oem clutch fibers from Star Racing 4 my 83 gs1100e, it came in a pak of 9 part# 21441-31D00. They look just like the originals but come to find out they r 4 a dr650. Just found out gs1100 part# is 21441-49210 and call 4 10 them. Called Star but everybody gone. R the dr650 plates thicker or what, any 1 been through this. Thanx
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35790
    • Torrance, CA

    #2
    Buy parts at a low price for your snowmobile here at Alpha Sports, we carry a LARGE variety of parts and accesories.


    This link will allow you to check the parts numbers for yourself. When you do it will show that the the GS1100 and DR650 share the same part.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

    Comment

    • blowerbike
      Forum Guru
      GSResource Superstar
      • Aug 2008
      • 7057
      • Ohio Closer to KY Than Cleveland

      #3
      83 is an extra plate year from the factory.
      not needed....
      you need nine fibers and 8 steels to make it like the 80-82 1100 and the 84-86 1150.

      Comment

      • Don Williams
        Forum Apprentice
        • Aug 2005
        • 72
        • Houston, Tx

        #4
        Thanx 4 the help, 1st timer, got new pressure plate, oem steels and ebc clutch springs. Did I do it right?

        Comment

        • blowerbike
          Forum Guru
          GSResource Superstar
          • Aug 2008
          • 7057
          • Ohio Closer to KY Than Cleveland

          #5
          i do it a little different myself.
          did you get oem fibers?
          pressure plate is only needed if wore.
          steels are cheap but used ones are fine if flat and bead blasted.
          springs depends on your riding.
          i like 3 barnett gold's and 3 factory used springs.

          Comment

          • Don Williams
            Forum Apprentice
            • Aug 2005
            • 72
            • Houston, Tx

            #6
            the pressure plate wore out and I did get oem fibers.

            Comment

            • Guest

              #7
              I don't know why Suzuki went to the 10 fiber plate clutches in '83, perhaps an attempt to beef them up, but they added an extra fiber plate for '83 and were steel backed. The new fiber with the steel back plates were thinner and tended to eat up the aluminum baskets and in '84 they went back to the 9 plate aluminum backed fiber plates.
              You can use your search function and you'll see lots of threads on this.
              The DR650 and the new revised part number for the '82's are the same, read somewhere the original aluminum backed fibers had asbestos in them,
              don't know for sure though.

              Comment

              • blowerbike
                Forum Guru
                GSResource Superstar
                • Aug 2008
                • 7057
                • Ohio Closer to KY Than Cleveland

                #8
                Originally posted by sedelen
                I don't know why Suzuki went to the 10 fiber plate clutches in '83, perhaps an attempt to beef them up, but they added an extra fiber plate for '83 and were steel backed. The new fiber with the steel back plates were thinner and tended to eat up the aluminum baskets and in '84 they went back to the 9 plate aluminum backed fiber plates.
                You can use your search function and you'll see lots of threads on this.
                The DR650 and the new revised part number for the '82's are the same, read somewhere the original aluminum backed fibers had asbestos in them,
                don't know for sure though.
                yes asbestos...
                i have almost 2 complete NOS sets of fibers.
                they smell quite nice

                Comment

                • Don Williams
                  Forum Apprentice
                  • Aug 2005
                  • 72
                  • Houston, Tx

                  #9
                  Do I still need 10 fibers?

                  Comment

                  • blowerbike
                    Forum Guru
                    GSResource Superstar
                    • Aug 2008
                    • 7057
                    • Ohio Closer to KY Than Cleveland

                    #10
                    Originally posted by Don Williams
                    Do I still need 10 fibers?
                    9 fibers...8 steels when using OEM NON 83 clutch pack.

                    Comment

                    • Guest

                      #11
                      Those are the new part number for the 1100s. I just installed nine new fibers with the same part number.
                      They work very nicely.
                      As Mr. Blower says "Nine fibers and eight steels. there is a steel wired into your inner clutch hub so that makes nine and nine.
                      Do not use the ten and ten because it will eat up your baskets.

                      Comment

                      • Don Williams
                        Forum Apprentice
                        • Aug 2005
                        • 72
                        • Houston, Tx

                        #12
                        My clutch basket is no good but my mechanic (also gs crazy) put his billet basket in my bike and rode it said it is silky smooth and the ebc springs r just right, also installed a new starter clutch and all hardware. Thanx 4 the info.

                        Comment

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