How many hours to rebuild 550?

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  • Pendulum

    #1

    How many hours to rebuild 550?

    I'm considering having my GS550 engine rebuilt and was curious about the amount of billable hours I should expect to be quoted. Also are there any forum members that rebuild these things?
  • BigD_83
    Forum Sage
    Past Site Supporter
    • May 2011
    • 4872
    • Vancouver

    #2
    What is it about your engine that requires a rebuild? Anything specific or is it just in generally poor repair at the moment?
    '83 GS650G
    '83 GS550es (didn't like the colours in the 80's, but they've grown on me)

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    • Steve
      GS Whisperer
      • Jun 2005
      • 35925
      • southwest oHIo

      #3
      The number of hours would depend on the extent of the rebuild.

      Are you looking for a top-end rebuild, which would include new rings, honing the cylinders, cleaning up the valves, checking/replacing the valve guides and new valve seals, along with all the required gaskets.

      A complete lower-end rebuild would probably include all the seals in the transmission, checking transmission gears and forks, checking/replacing clutch disks, etc., along with the complete top-end job.

      Unless somebody has really thrashed the engine, you might only need a top-end job, which you can easily do yourself.

      As BigD asked, though, what makes you think it needs to be rebuilt?

      .
      Last edited by Steve; 08-27-2012, 02:47 PM.
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      • almarconi

        #4
        Probably alot more billable hours than the bike is worth

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        • Guest

          #5
          Defiantly more billable hours than the bikes worth with what shops are charging these days.
          1 Why do you think it needs a rebuild? generally unless seriously neglected these will go 50K plus with minor maintance.
          2 If it really does need a rebuild do ir yourself it isn't that hard it only has 4 pistons how hard can it be.Plus you'll be happier with it and have lots more money in your pocket

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