GS1000E Rotor Removal

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  • gs79

    #16
    Thank you for all your help guys, I will get this last day shift out the way today and have a go at the rotor nut and rotor pulling tomorrow. Firstly using the in gear rear/brake method (didn,t fancy using heat). I really appreciate the help

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    • uk gs nut
      Forum Mentor
      • Feb 2011
      • 691
      • Co durham uk

      #17
      rotor removal

      When you are loosening the bolt you could hit the sosket bar square on to the crank and it will shock it loose. use a hide or copper faced mallet. good luck.
      My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

      Comment

      • Agemax
        Forum Guru
        • Apr 2008
        • 8371
        • plymouth uk

        #18
        hopefully the previous owner has not forced the nut back on with damaged threads,or cross threaded it while fitting.
        usually a good sharp whack with a heavy hammer on a spanner is enough to crack it loose
        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment

        • gs79

          #19
          Argh well, the in fifth gear with the rear brake on, with large rachet handle didn't loosen the rotor bolt, bit of a loss of what to try next
          Last edited by Guest; 11-19-2012, 12:49 PM.

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          • ptexotik

            #20
            Originally posted by gs79
            Argh well, the in fifth gear with the rear brake on, with large rachet handle didn't loosen the rotor bolt, bit of a loss of what to try next
            rent (hire?) an electrical impact wrench and appropriate socket.(probably how it was last installed, so all the special cornflakes for breakfast is not going to help!) It'll pop right off while someone's on the brake pedal.

            Comment

            • uk gs nut
              Forum Mentor
              • Feb 2011
              • 691
              • Co durham uk

              #21
              rotor removal

              Hi gs79, sorry my suggestion did not work. Could you not take the bike to a kwickfit or another tyre fitter or garage and ask them to zip it loose with an impact gun ?. If you were closer i would come to your place and bring my compressor and gun. Also national tyres have mobile fitters it might be worth asking what they would charge to undo your bolt. Just a thought.
              My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

              Comment

              • rustybronco
                Forum LongTimer
                Bard Award Winner
                GSResource Superstar
                Past Site Supporter
                • Jul 2005
                • 14961
                • Marysville, Michigan

                #22
                Originally posted by uk gs nut
                Hi gs79, sorry my suggestion did not work. Could you not take the bike to a kwickfit or another tyre fitter or garage and ask them to zip it loose with an impact gun ?. If you were closer i would come to your place and bring my compressor and gun. Also national tyres have mobile fitters it might be worth asking what they would charge to undo your bolt. Just a thought.
                Now where have I heard that suggestion before?

                Could you rent or borrow an electric impact perhaps?
                De-stinking Penelope http://thegsresources.com/_forum/sho...d.php?t=179245

                http://www.thegsresources.com/_forum...35#post1625535

                Comment

                • gs79

                  #23
                  I will try a few local garages to see if they can help with an impact gun. I did find that even in gear with rear brake on that the rotor rotated slighty. So is it sufficient when using an impact gun just to have the bike in gear with the rear brake applied.

                  Comment

                  • Agemax
                    Forum Guru
                    • Apr 2008
                    • 8371
                    • plymouth uk

                    #24
                    the nut will spin right off with an impact gun,probably just by holding the rotor with your hands.all the spinning torque is directed on the nut so it has less tendency to try and spin the whole motor
                    1978 GS1085.

                    Just remember, an opinion without 3.14 is just an onion!

                    Comment

                    • gs79

                      #25
                      Brill thanks, Adrian. Just one other question I have purchased a rotor puller which was stated to be for the Suzuki GS1000E 1980 and it is a M16 X1.5 puller approx 4 inches long with a socket square on the end. I have notice that the rotor has some external threads which I would assume are for an extractor, does that mean I have the wrong puller my friend.

                      Comment

                      • Agemax
                        Forum Guru
                        • Apr 2008
                        • 8371
                        • plymouth uk

                        #26
                        i would say you have the wrong puller. my 78 1000 has a long bolt that holds the rotor on and the rotor has internal threads which would require your style of puller.
                        1978 GS1085.

                        Just remember, an opinion without 3.14 is just an onion!

                        Comment

                        • gs79

                          #27
                          Anybody know where I can purchase a 1980 Suzuki GS1000E flywheel puller believe it is a 35mm x 1.5

                          Comment

                          • GregT
                            Forum Sage
                            • Jul 2009
                            • 3541
                            • New Zealand

                            #28
                            All the GS1000 rotors I have here, have both an internal and an external thread. The M16 x 1.5 puller you have should be correct for the internal thread and should do the job simply by inserting it and tightening up - pushing the rotor off the taper.

                            Comment

                            • blowerbike
                              Forum Guru
                              GSResource Superstar
                              • Aug 2008
                              • 7057
                              • Ohio Closer to KY Than Cleveland

                              #29
                              Originally posted by GregT
                              All the GS1000 rotors I have here, have both an internal and an external thread. The M16 x 1.5 puller you have should be correct for the internal thread and should do the job simply by inserting it and tightening up - pushing the rotor off the taper.
                              won't thread in if there is a threaded crank snout sticking out.
                              80 and up US models are like this.
                              they need the external pullers...not a pusher(bolt).


                              ok if the OP has a bolt that hold the rotor on then he can use a pusher or puller.
                              if the OP has a nut that hold the rotor on he need a puller not a pusher.
                              Last edited by blowerbike; 11-19-2012, 07:55 PM.

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                              • gs79

                                #30
                                Thanks Greg and Blowerbike for your replies, my GS1000 rotor has the retaining bolt so hopefully my newly acquired puller should do the business

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