Clutch adjustment ?

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • bearrocco
    • Feb 2026

    #1

    Clutch adjustment ?

    Thought I had clutch adjusted asper service manual spec. 82 gs550 . Bike doesn't seem to have enough clutch , Bangs when down shifting lower gear's hard to get into neutral , I can tighten cable adjustment and almost adjust the problem out. If I adjust the problem all the way out with cable , clutch slips . Bike has 4600 miles on it , I may be thinking backwards but the clutch should have to much dissengauge if the clutch was worn . help again
  • Agemax
    Forum Guru
    • Apr 2008
    • 8371
    • plymouth uk

    #2
    the plates could be stuck together. what oil are you using?
    you may need to remove the plates and free them up and clean them if they have been sat in the wrong, or gunky old oil
    1978 GS1085.

    Just remember, an opinion without 3.14 is just an onion!

    Comment

    • bearrocco

      #3
      I thought about plates sticking changed oil 2 times , used penzoil 10-40 conventional . I'm more a car guy used penzoil for cleaning properties . Maybe it's the oil I used

      Comment

      • Agemax
        Forum Guru
        • Apr 2008
        • 8371
        • plymouth uk

        #4
        if the bike only has 4600 miles on it then at some point in its life it has not been run for a long period of time.
        unless the clutch has been apart recently, i would strip it and clean it up
        1978 GS1085.

        Just remember, an opinion without 3.14 is just an onion!

        Comment

        • bearrocco

          #5
          Thanks I will try that 1st , what about the oil , should I get bike oil conventional ?

          Comment

          • Agemax
            Forum Guru
            • Apr 2008
            • 8371
            • plymouth uk

            #6
            i dont know much about the Penzoil oil you have been using but maybe try some more conventional bike specific oil after you have degunged the plates.
            1978 GS1085.

            Just remember, an opinion without 3.14 is just an onion!

            Comment

            • bearrocco

              #7
              what's a good brand .

              Comment

              • bearrocco

                #8
                What's confusing is I road the bike 90 miles , If clutch plates were stuck would the engine stall at stops with clutch in.

                Comment

                • Agemax
                  Forum Guru
                  • Apr 2008
                  • 8371
                  • plymouth uk

                  #9
                  oil is a widely debated subject on this forum. i will refrain from recommending my usual brand as it will soon turn into another battle of what is good or bad or cheaper or what colour it should be or which one smells the nicest etc. etc.

                  therefore i suggest you use the search function and browse the numerous threads that have been posted regarding oil and make your own mind up. which ever you decide will be right or wrong in everyones preference so you decide what you think is best. there are certainly many options to choose from.......
                  1978 GS1085.

                  Just remember, an opinion without 3.14 is just an onion!

                  Comment

                  • Nessism
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    Super Site Supporter
                    • Mar 2006
                    • 35790
                    • Torrance, CA

                    #10
                    15W-40 diesel oil is great stuff for air cooled motorcycles. Shell Rotella is the forum favorite, although you can use just about any diesel oil.

                    That said, I doubt the problem is oil related.

                    Did you adjust the clutch at the helix adjuster? If not, I suggest you do so. Turn in the adjusters at both ends of the cable and adjust freeplay in the system using the helix. Service manual details the procedure.
                    Last edited by Nessism; 07-07-2013, 05:26 PM.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment

                    • Agemax
                      Forum Guru
                      • Apr 2008
                      • 8371
                      • plymouth uk

                      #11
                      Originally posted by bearrocco
                      What's confusing is I road the bike 90 miles , If clutch plates were stuck would the engine stall at stops with clutch in.
                      the plates may release just enough to disconnect the drive but not completely, allowing the clunky gearchanges and difficulty engaging gear when at standstill or with a cold engine
                      1978 GS1085.

                      Just remember, an opinion without 3.14 is just an onion!

                      Comment

                      • bearrocco

                        #12
                        Originally posted by Nessism
                        15W-40 diesel oil is great stuff for air cooled motorcycles. Shell Rotella is the forum favorite, although you can use just about any diesel oil.

                        That said, I doubt the problem is oil related.

                        Did you adjust the clutch at the helix adjuster? If not, I suggest you do so. Turn in the adjusters at both ends of the cable and adjust freeplay in the system using the helix. Service manual details the procedure.
                        I used the helix adjuster 2 times , thought I did it right both times loosened both cable adjustments turned helix in, 1st time till I felt resistance and backed off 1 turn , that's what the service manual said. 2nd time road the bike till it was hot, thought heating it up would expand everything .

                        Comment

                        • Agemax
                          Forum Guru
                          • Apr 2008
                          • 8371
                          • plymouth uk

                          #13
                          you should only back the adjuster out 1/4 turn. then take up the cable play on the bottom adjuster, using the lever adjuster for fine adjustment
                          1978 GS1085.

                          Just remember, an opinion without 3.14 is just an onion!

                          Comment

                          • bearrocco

                            #14
                            Originally posted by Agemax
                            the plates may release just enough to disconnect the drive but not completely, allowing the clunky gearchanges and difficulty engaging gear when at standstill or with a cold engine
                            What's confusing , seems steels are hooked to the engine, and clutch plates are hooked to trans, if stuck one could have broken ?

                            Comment

                            • bearrocco

                              #15
                              Originally posted by Agemax
                              you should only back the adjuster out 1/4 turn. then take up the cable play on the bottom adjuster, using the lever adjuster for fine adjustment
                              should the bike be hot?

                              Comment

                              Working...