GS550T clutch grabbing when warm

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  • Dougbo
    • Feb 2026

    #1

    GS550T clutch grabbing when warm

    1981 GS550T When I release the clutch it seems like it does not engage when I feather it but when I release it fast it engages . Replaced the spring months ago as the original one was broke. Could it be the incorrect spring or adjustment? Cable is new and lubed . Clutch lever has a bit of side slop. Any ideas?
    Last edited by Guest; 11-25-2013, 09:54 PM.
  • cowboyup3371
    Forum LongTimer
    Past Site Supporter
    • Apr 2010
    • 13996
    • In Ohio Now

    #2
    When you say a bit of slop, how much? I know I had a heck of a time adjusting mine correctly a week or so ago...took a bit to do so. I would go back through the adjustment process again
    Cowboy Up or Quit. - Run Free Lou and Rest in Peace

    1981 GS550T - My First
    1981 GS550L - My Eldest Daughter's - Now Sold
    2007 GSF1250SA Bandit - My touring bike

    Sit tall in the saddle Hold your head up high
    Keep your eyes fixed where the trail meets the sky and live like you ain't afraid to die
    and don't be scared, just enjoy your ride - Chris Ledoux, "The Ride"

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    • Dougbo

      #3
      Lever has sideways slop, feels loose on its mount. does not seem to bind.

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      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35790
        • Torrance, CA

        #4
        Sideways slop at the lever is meaningless.

        I suggest turning in the cable adjusters, then adjusting freeplay at the lever using the helix on the engine cover. Lube the helix too (zerk fitting). Not sure that will fix the problem, but it's a good place to start.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • Dougbo

          #5
          I will try that next.

          Comment

          • blowerbike
            Forum Guru
            GSResource Superstar
            • Aug 2008
            • 7057
            • Ohio Closer to KY Than Cleveland

            #6
            worm gear!

            Comment

            • Dougbo

              #7
              The worm gear turns in and out easily I even lubed it.

              Comment

              • blowerbike
                Forum Guru
                GSResource Superstar
                • Aug 2008
                • 7057
                • Ohio Closer to KY Than Cleveland

                #8
                Originally posted by Dougbo
                The worm gear turns in and out easily I even lubed it.
                how did you adjust it?

                Comment

                • Dougbo

                  #9
                  I thought I followed the manual but will have to recheck again.

                  Comment

                  • Nessism
                    Forum LongTimer
                    GSResource Superstar
                    Past Site Supporter
                    Super Site Supporter
                    • Mar 2006
                    • 35790
                    • Torrance, CA

                    #10
                    Loosen lock nut.

                    Adjust slotted nub with a screwdriver while checking freeplay at the lever. Adjust to remove the cable slack while leaving a little lever freeplay. When done tighten the nut on the adjuster.
                    Ed

                    To measure is to know.

                    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                    Comment

                    • Dougbo

                      #11
                      Thanks , will try that.

                      Comment

                      • blowerbike
                        Forum Guru
                        GSResource Superstar
                        • Aug 2008
                        • 7057
                        • Ohio Closer to KY Than Cleveland

                        #12
                        Originally posted by Nessism
                        Loosen lock nut.

                        Adjust slotted nub with a screwdriver while checking freeplay at the lever. Adjust to remove the cable slack while leaving a little lever freeplay. When done tighten the nut on the adjuster.
                        huh?????/???

                        Comment

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