starter clutch screws shearing

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  • motobob
    • Feb 2026

    #1

    starter clutch screws shearing

    I replaced the 3 allen screws in the starter clutch on a 83 GS1000. The old ones had sheared off.

    Less the 100 miles later .... sheared off again.
    I'm scratching my head on this one.
  • tom203
    Forum Guru
    Past Site Supporter
    • Aug 2010
    • 8925
    • Norway,Maine

    #2
    You did use real good quality screws ? no chinese weaklings here! Lots of shock when this monster fires up- is your bike in a good tuned state, so it starts readily? Somewhere in this place ,there's a discussion regarding potential kickback on starter clutch, but my search skills are poor.
    1981 gs650L

    "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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    • rapidray
      Forum Guru
      GSResource Superstar
      • Oct 2006
      • 8195
      • So Cal

      #3
      Put new STOCK Suzuki bolts in it & get it welded before you put it back on. Call me at 714--356-7845 if you need help. I can make 1570, 16-1 compression motors self starting without starter clutch issues.
      Ray.

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