Recent top set gasket experience anyone - 850

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  • Brendan W
    Forum Sage
    Past Site Supporter
    • Jul 2013
    • 4922
    • Wexford, Ireland

    #16
    Fairly sure that torque was being checked and repeatedly found loose and after a number of retorques it started squeezing out.
    97 R1100R
    Previous
    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

    Comment

    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35790
      • Torrance, CA

      #17
      Originally posted by Brendan W
      Fairly sure that torque was being checked and repeatedly found loose and after a number of retorques it started squeezing out.
      Yes, you are correct. Thank you for reading what I wrote. Sometimes I think I'm just writing to myself and nobody pays attention.

      The gasket in question was part of a kit purchased from Parts n More a few years ago. The engine was completely rebuilt and all gasket surfaces were clean and dry, and all gaskets were applied dry as well. After the torque kept falling off despite my best efforts, the top end was removed to replace the base gasket. No actual leak occurred because I didn't allow the problem to get to that point. In total the engine covered no more than a couple tanks of fuel before the gaskets were replaced with OEM.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • zuzu

        #18
        I use OEM most of the time, but have had good results with Cometic gaskets.
        Last edited by Guest; 07-07-2015, 12:15 PM.

        Comment

        • Brendan W
          Forum Sage
          Past Site Supporter
          • Jul 2013
          • 4922
          • Wexford, Ireland

          #19
          Why am I seeing Will Smith refusing an Athena base gasket on the 4th of July
          97 R1100R
          Previous
          80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

          Comment

          • ukjules
            Forum Sage
            • Jan 2015
            • 1225
            • Somerset, UK

            #20
            I am so glad i never have to and never will buy OEM gaskets again.
            Athena for me always now.
            I am happy to recommend them.
            UKJULES
            ---------------------------------
            Owner of following bikes:
            1980 Suzuki GS550ET
            1977 Yamaha RD 250D
            1982 Kawasaki GPZ 750 R1
            1980 Suzuki GSX 250E

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            • Brendan W
              Forum Sage
              Past Site Supporter
              • Jul 2013
              • 4922
              • Wexford, Ireland

              #21
              I've just done head, base and stem seals. I was losing a litre per 400 miles from the front of the headgasket and blowing a little smoke. I bought a complete engine set of NE brand gaskets.The base was a perfect fit but the dreaded green colour. The head gasket cylinder openings were all about 1mm offcentre outboard of each cylinder and the holes for the dowels needed a bit of file work to drop cleanly onto the deck. The stem seals, I screwed up three of them tapping a socket too hard and bought an Athena set and replaced them all. The NE stem seals looked a bit lightweight compared to the Athena. Fitted them by hand pressure alone - safecracker style.
              The top of the case and bottom of the barrels had a few scraping tool marks from the previous gasket job although the base was not leaking. As insurance I put two coats of aluminium paint on the base gasket. The head and top deck looked much better and the gasket went on dry. I was surprised to see machine tool marks on all four mating surfaces like an 8" facing cutter advancing at about 40 thou per rev, just about at fingernail limit.
              Just over 200 miles up and looking good. Time will tell.
              97 R1100R
              Previous
              80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

              Comment

              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35790
                • Torrance, CA

                #22
                Originally posted by Brendan W
                I've just done head, base and stem seals. I was losing a litre per 400 miles from the front of the headgasket and blowing a little smoke. I bought a complete engine set of NE brand gaskets.The base was a perfect fit but the dreaded green colour. The head gasket cylinder openings were all about 1mm offcentre outboard of each cylinder and the holes for the dowels needed a bit of file work to drop cleanly onto the deck. The stem seals, I screwed up three of them tapping a socket too hard and bought an Athena set and replaced them all. The NE stem seals looked a bit lightweight compared to the Athena. Fitted them by hand pressure alone - safecracker style.
                The top of the case and bottom of the barrels had a few scraping tool marks from the previous gasket job although the base was not leaking. As insurance I put two coats of aluminium paint on the base gasket. The head and top deck looked much better and the gasket went on dry. I was surprised to see machine tool marks on all four mating surfaces like an 8" facing cutter advancing at about 40 thou per rev, just about at fingernail limit.
                Just over 200 miles up and looking good. Time will tell.
                Have you retorqued the head nuts yet?
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • Brendan W
                  Forum Sage
                  Past Site Supporter
                  • Jul 2013
                  • 4922
                  • Wexford, Ireland

                  #23
                  No. On the first pull down I could slip the thinest blade I had under the headgasket as far in as the dowel on one side. So I opened it up for a look and pulled down a second time at 30 ft-lbs. After one heat cycle the gaps were gone.
                  Most other heads I do I don't retorque - admittedly they are watercooled and much higher loads - torque,angle 90, 90 stuff.
                  97 R1100R
                  Previous
                  80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                  Comment

                  • Brendan W
                    Forum Sage
                    Past Site Supporter
                    • Jul 2013
                    • 4922
                    • Wexford, Ireland

                    #24
                    Ahem ! These things kinda loosen up a bit after the first few cycles, don't they
                    97 R1100R
                    Previous
                    80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                    Comment

                    • Brendan W
                      Forum Sage
                      Past Site Supporter
                      • Jul 2013
                      • 4922
                      • Wexford, Ireland

                      #25
                      Update; As dry as a bone.
                      97 R1100R
                      Previous
                      80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                      Comment

                      • Nessism
                        Forum LongTimer
                        GSResource Superstar
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2006
                        • 35790
                        • Torrance, CA

                        #26
                        Have you retorqued the head a few times and found no falloff? If so, you should be okay (hopefully).
                        Ed

                        To measure is to know.

                        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                        Comment

                        • Brendan W
                          Forum Sage
                          Past Site Supporter
                          • Jul 2013
                          • 4922
                          • Wexford, Ireland

                          #27
                          I retorqued after 500 and got quite a surprise. Nearly a full half turn needed.
                          Since then it's been ok.
                          97 R1100R
                          Previous
                          80 GS850G, 79 Z400B, 85 R100RT, 80 Z650D, 76 CB200

                          Comment

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