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Valve adjustmedn GS550

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    Valve adjustmedn GS550

    Hey guys

    I have the Top-end off from the engine.
    Is it possible to do a valve-adjustment when its removed from the engine?

    #2
    ...Absolutely.

    Comment


      #3
      I've wondered about that myself. Rotating the cam shafts without the chain... How do you do that?
      Roger

      Current rides
      1983 GS 850G
      2003 FJR 1300A
      Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

      Comment


        #4
        It's not easy to do it off the engine.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment


          #5
          Originally posted by Burque73 View Post
          I've wondered about that myself. Rotating the cam shafts without the chain... How do you do that?
          Vicegrips; but I'm not proud of it.
          '82 GS450T

          Comment


            #6
            Okay I got it, I'll make a jig to hold the head on a sawhorse. Then take a sprocket and crank from a bicycle and mount underneath on an axle. Then I'll wrap the chain around and use the pedals to rotate the cams slowly. I will put a bicycle seat on the sawhorse for comfort.

            On second thought, maybe I'll spend that time and just reassemble the engine!
            Roger

            Current rides
            1983 GS 850G
            2003 FJR 1300A
            Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

            Comment


              #7
              I'm kind of intrigued to see if it's possible now. Not the bicycle sprocket thing, I was just kidding around, but rotating the cams without damaging anything.
              I bought a strap wrench which should work if there a spot to wrap it around the cam shafts. I'll try when I get home and see if it works.
              Roger

              Current rides
              1983 GS 850G
              2003 FJR 1300A
              Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

              Comment


                #8
                When you get done fooling around, just be sure to have the cam lobes in the proper positions when measuring your clearances.

                Might also be a good time to take advantage of the offer in my signature.

                .
                sigpic
                mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
                hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
                #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
                #2 son: 1980 GS1000G
                Family Portrait
                Siblings and Spouses
                Mom's first ride
                Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
                (Click on my username in the upper-left corner for e-mail info.)

                Comment


                  #9
                  Well, the strap wrench was too wide to fit on the gs850 cam. If the wrench was 3/4" wide it may work, assuming it's strong enough!
                  Roger

                  Current rides
                  1983 GS 850G
                  2003 FJR 1300A
                  Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

                  Comment


                    #10
                    I found a strap that works. It wraps around the sprocket on the cam shaft and rotates it with ease. The strap is like a serpentine belt material, tough stuff. It barely fits in the cam chain tunnel which gets narrow towards the bottom of the head, but it does fit. There is a cam chain guide held on by two bolts that I had to remove from the intake side to get the strap through. Found it at Lowes near the water softeners, item #148976 if you want to search online. Surely the timing will need to be adjusted and there's lots of other worms in this can though! I was planning on tearing down this head anyway but really wanted to be able to get the clearances within specs before putting it all back together.



                    Rockstone, I hope this helps with your project.
                    Roger

                    Current rides
                    1983 GS 850G
                    2003 FJR 1300A
                    Gone but not forgotten 1985 Rebel 250, 1991 XT225, 2004 KLR650, 1981 GS850G, 1982 GS1100GL, 2002 DL1000, 2005 KLR650, 2003 KLX400

                    Comment

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