Carb Jetting question and Cam chain guide

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  • RogerL
    • Feb 2026

    #1

    Carb Jetting question and Cam chain guide

    Hi all,

    I have a question with regards to jetting. I am rebuilding a gs650 motor and have gone with larger pistons (0.5+). I also plan on running the pod filters instead of the air box and I ill e looking at either the MAC 4 to 1 exhaust or a custom exhaust( as I currently do not have the original headers ). So, my question is, What am I looking at for jets? Do I need to increase the jets, if so how much, or is this going to be one of those trial and error endeavors. I have a jet kit with 3 different sizes, just not sure where to start.

    2nd question:
    The cam chain guide...when does it need to be replaced? Mine has a few crack in it but it's not missing any pieces. Has about 50k km on it. Normally I'd just replace it, but they're so damn expensive!!! ($250cdn range)

    Thanks in advance
  • Guest

    #2
    Which guide? The head or the pivot the cam chain tensioner presses on. Usually these last the life of the engine unless you used a manual cam chain tensioner and turned your chain into a band saw.
    Try a Dynojet stage three kit for the carbs.
    Last edited by Guest; 04-16-2018, 04:27 PM.

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    • solarae
      Forum Apprentice
      • Oct 2017
      • 64
      • Fieldbrook, CA

      #3
      For our CV carbs, I thought this link was informative: http://www.factorypro.com/tech/tech_...m_engines.html
      2003 SV650 full fairing on a formerly naked bike so it has handlebars, not clipons
      1995 Yamaha XT225
      2007 Yamaha XT225
      1981 GS250T Cafe

      Comment

      • Nessism
        Forum LongTimer
        GSResource Superstar
        Past Site Supporter
        Super Site Supporter
        • Mar 2006
        • 35790
        • Torrance, CA

        #4
        If the cracks in the guide are deep I'd look for a new one that it's cracked. Pretty sure the same guide is used on the 550 so they should be out there.
        Ed

        To measure is to know.

        Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

        Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

        Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

        KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

        Comment

        • RogerL

          #5
          Thanks for the links. Those will definitely help. How deep is too deep, in regards to the grooves on the guide? I don't think they're excessive, more just curious what the tolerances are.

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