Oh no what did I find

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  • suzukigs1100ez
    Forum Mentor
    • May 2015
    • 109
    • Marshfield, WI

    #1

    Oh no what did I find

    So on my 82 1100e. I changing the oil pan gasket tonight and check it for anything that could be laying in the pan. Well I found what looks like a piece of spring. Now I haven't any issues with the bike other than some gaskets leaking. I attached a photo of said piece.
    Attached Files
  • Rob S.
    Forum Guru
    Past Site Supporter
    • Dec 2013
    • 9396
    • New York City

    #2
    That sucks. The tiniest of things can ruin your day.

    I can't offer any help, but as a fellow "EZ" rider, you have my wishes for the best outcome.
    1982 GS1100E V&H "SS" exhaust, APE pods, 1150 oil cooler, 140 speedo, 99.3 rear wheel HP, black engine, '83 red

    2016 XL883L sigpic Two-tone blue and white. Almost 42 hp! Status: destroyed, now owned by the insurance company. The hole in my memory starts an hour before the accident and ends 24 hours after.

    Comment

    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35791
      • Torrance, CA

      #3
      Clutch hub spring maybe. GS clutch hubs are a weak point and the 1100E most of all because it's the most powerful.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • suzukigs1100ez
        Forum Mentor
        • May 2015
        • 109
        • Marshfield, WI

        #4
        Would it be possible to see with just the cover off or should I tear down the clutch?

        The side of the piece is machined flat

        Comment

        • GregT
          Forum Sage
          • Jul 2009
          • 3541
          • New Zealand

          #5
          Originally posted by suzukigs1100ez
          Would it be possible to see with just the cover off or should I tear down the clutch?

          The side of the piece is machined flat
          I agree with Nessism, probably clutch cush spring. To see where it came from and how the others are, it is a clutch out job. The cush springs are on the back of the primary gear and clutch basket.
          Keep your fingers crossed that it's a remmnant of a previous clutch job and what's in there now is a replacement.

          Comment

          • bonanzadave
            Forum Guru
            Past Site Supporter
            • Jul 2006
            • 9623
            • Minnesota

            #6
            Originally posted by GregT
            To see where it came from and how the others are, it is a clutch out job.

            and its not that tough a job....

            82 1100 EZ (red)

            "You co-opting words of KV only thickens the scent of your BS. A thief and a putter-on of airs most foul. " JEEPRUSTY

            Comment

            • bobgroger
              Forum Sage
              Past Site Supporter
              • Jun 2013
              • 2481
              • Enumclaw, WA

              #7
              A monster impact driver is going to be your friend to get the big nut off, although they are usually loose....
              sigpic
              09 Kaw C14 Rocket powered Barcalounger
              1983 GS1100e
              82\83 1100e Frankenbike
              1980 GS1260
              Previous 65 Suzuki 80 Scrambler, 76 KZ900, 02 GSF1200S, 81 GS1100e, 80 GS850G

              Comment

              • Guest

                #8
                I agree, looks like clutch bits

                Comment

                • blowerbike
                  Forum Guru
                  GSResource Superstar
                  • Aug 2008
                  • 7057
                  • Ohio Closer to KY Than Cleveland

                  #9
                  part of the basket spring...lucky it didn't break a pump gear.

                  Comment

                  • TxGSrider
                    Forum Sage
                    Past Site Supporter
                    • Aug 2015
                    • 1015
                    • Flower Mound, TX

                    #10
                    My only thought was "I wonder where the rest of that spring is"?
                    1982 GS1100E "Jolene"

                    Comment

                    • suzukigs1100ez
                      Forum Mentor
                      • May 2015
                      • 109
                      • Marshfield, WI

                      #11
                      Well found the problem spring now the basket looks perfect no groves. But 3 out six are loose and one broken. So what's the fix?
                      Attached Files

                      Comment

                      • suzukigs1100ez
                        Forum Mentor
                        • May 2015
                        • 109
                        • Marshfield, WI

                        #12
                        Also the spacer behind the springs on the face clutch all have groves from the springs is that something worry about?
                        Attached Files

                        Comment

                        • GregT
                          Forum Sage
                          • Jul 2009
                          • 3541
                          • New Zealand

                          #13
                          That's been fixed before. The rivets have been ground off and the springs possibly replaced at some time. Then the backplate has been welded to the rivets.
                          Pretty standard fix. I'd think it's possible to do it again. I don't know who still does it in the US, I'm sure someone will tell you.

                          The spring spacers are sacrificial and take a pounding when the cush springs go away. Don't know if they're available - I've always made up replacements myself.
                          They can be reused - just make sure the ends are square - the pic you posted, that one needs trimming.

                          Comment

                          • blowerbike
                            Forum Guru
                            GSResource Superstar
                            • Aug 2008
                            • 7057
                            • Ohio Closer to KY Than Cleveland

                            #14
                            you can get the spring spacers new or used...orient or one of those company's used to offer stainless replacements.
                            John Pearson can install an HD backing plate kit on your basket...he's located in west Alexandria ohio and rebuilds cranks and baskets for many people.

                            Comment

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