Grimly's method of protecting the inner lips is a good one too.
83 GS1100E RH crankshaft oil seal replacement?
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Nothing stopping you from grinding a small lead-in taper on the rubber edge of the seal. I've used a bench grinder for this previously, a sanding/linishing belt would do it too. Only a small taper on the leading edge is needed.
Grimly's method of protecting the inner lips is a good one too. -
Yeah that seems necessary, I could see just with pushing it in to test fit by hand that it was peeling back the outer shiny layer so I started to do that just a little, but stopped as I wasn't real comfy with it.
Sorry to bogart your thread Ron but good info here for all doing this job. Love that signature
Nothing stopping you from grinding a small lead-in taper on the rubber edge of the seal. I've used a bench grinder for this previously, a sanding/linishing belt would do it too. Only a small taper on the leading edge is needed.
Grimly's method of protecting the inner lips is a good one too.Tom
'82 GS1100E Mr. Turbo
'79 GS100E
Other non Suzuki bikesComment
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Good info popping up here!
I still haven't attempted replacing mine yet. Been working on getting other bikes running, and it only leaks when I ride it! LOL
Ron
'78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 SportComment
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Agree. There was a thread here recently where a member was scheming on replacing a countershaft seal on his Triumph and putting a chamfer on the case was part of the process.Ed
To measure is to know.
Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182
Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846
Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf
KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-ResurrectionComment
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Thanks mine is in and no leaks, I tried re-installing the removed one as a dry run, and it was chewing it up, and the chamfer trick was just the ticket. I used a Dremel very lightly and then a 600 grit, with the bearing area sealed well with tape. I used this makeshift tool which is just a 2" PVC and some spare wood to push it in, and used the old seal as well in between as it just seemed like a better idea.
It got a bit dicey and I had to give some taps to straighten it out but I went slowly. Doing again I'd use a larger wood piece and employ the 3 outer cover bolt holes, that would allow fine adjustment (now I get it...!)

Tom
'82 GS1100E Mr. Turbo
'79 GS100E
Other non Suzuki bikesComment
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