DIY baffle and tip for my GS1000G 4 into 1 exhaust

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  • Vloukole
    Forum Mentor
    • Nov 2014
    • 168
    • Parys, South Africa

    #1

    DIY baffle and tip for my GS1000G 4 into 1 exhaust

    Hi guys

    I decided to remove my exhaust and had a look at the baffle cause the bike is to loud. I discovered there was no packing around the old baffle and that the exhaust was shorten. It was made into a straight pipe.

    I made a new baffle and tip. 20151002_073941.jpg
    sigpic 1980 GS550E
  • Vloukole
    Forum Mentor
    • Nov 2014
    • 168
    • Parys, South Africa

    #2
    20151002_074015.jpg
    Baffle made from stainless steel
    sigpic 1980 GS550E

    Comment

    • Vloukole
      Forum Mentor
      • Nov 2014
      • 168
      • Parys, South Africa

      #3
      image.jpg
      Complete baffle and tip.
      sigpic 1980 GS550E

      Comment

      • Lorenzo
        Forum Mentor
        Past Site Supporter
        • Mar 2014
        • 576
        • ROME, ITALY

        #4
        Very nicely done. It looks the job.
        Baffle screwed/bolted on the tip?
        How is the sound?
        Last edited by Lorenzo; 10-02-2015, 05:38 AM.

        Comment

        • Vloukole
          Forum Mentor
          • Nov 2014
          • 168
          • Parys, South Africa

          #5
          Thanks. It is welded on with a CO2 welder.
          It is very quiet. Almost to quiet. A deep sound.
          Last edited by Vloukole; 10-02-2015, 05:23 AM.
          sigpic 1980 GS550E

          Comment

          • Lorenzo
            Forum Mentor
            Past Site Supporter
            • Mar 2014
            • 576
            • ROME, ITALY

            #6
            "It is very quiet. Almost to quiet"
            Gemsboks wont be bothered...
            Last edited by Lorenzo; 10-02-2015, 07:37 AM.

            Comment

            • Vloukole
              Forum Mentor
              • Nov 2014
              • 168
              • Parys, South Africa

              #7
              What do you mean?
              sigpic 1980 GS550E

              Comment

              • Vloukole
                Forum Mentor
                • Nov 2014
                • 168
                • Parys, South Africa

                #8
                Lorenzo, do you have a picture of your GS1000G?
                sigpic 1980 GS550E

                Comment

                • Lorenzo
                  Forum Mentor
                  Past Site Supporter
                  • Mar 2014
                  • 576
                  • ROME, ITALY

                  #9

                  Do not worry, I guess I've read one too many Wilbur Smith a book...

                  Comment

                  • Lorenzo
                    Forum Mentor
                    Past Site Supporter
                    • Mar 2014
                    • 576
                    • ROME, ITALY

                    #10
                    GS in the weld...

                    sketch-1443789937873.jpg
                    Last edited by Lorenzo; 10-02-2015, 07:49 AM.

                    Comment

                    • Vloukole
                      Forum Mentor
                      • Nov 2014
                      • 168
                      • Parys, South Africa

                      #11
                      Haha o gemsbok.
                      Very nice bike. All original?
                      sigpic 1980 GS550E

                      Comment

                      • Lorenzo
                        Forum Mentor
                        Past Site Supporter
                        • Mar 2014
                        • 576
                        • ROME, ITALY

                        #12
                        Originally posted by Vloukole
                        Very nice bike. All original?
                        Terminals are Sito aftermarket units; as are the blinkers, which have a round stem instead of the square one. Do not know if this model year/month is supposed to have or round rectangular turn signals.
                        The headlamp is an 8'' unit with aftermarket reflector which really shines a light.
                        Headlamp ears are from a 650GS (from a "negligent" seller).
                        Fork trimming (the lower triple cover) is missing.
                        But, we'll get there.
                        How about yours?
                        Last edited by Lorenzo; 10-02-2015, 02:54 PM.

                        Comment

                        • Vloukole
                          Forum Mentor
                          • Nov 2014
                          • 168
                          • Parys, South Africa

                          #13
                          Mirrors I think is wrong. Is yours original?
                          Need the front crash bars.
                          Exhaust is 4 into 1. Would love to have the original 4 into 2.
                          The seat cover is not original.
                          Is the paint original?
                          Last edited by Vloukole; 10-02-2015, 08:29 AM.
                          sigpic 1980 GS550E

                          Comment

                          • dorkburger
                            Forum LongTimer
                            Past Site Supporter
                            • Jan 2013
                            • 10782
                            • Stupid Freehold Boro NJ

                            #14
                            A nice little piece of craftsmanship. Well done sir!
                            sigpic
                            When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                            Glen
                            -85 1150 es - Plus size supermodel.
                            -Rusty old scooter.
                            Other things I like to photograph.....instagram.com/gs_junkie
                            https://www.instagram.com/glen_brenner/
                            https://www.flickr.com/photos/152267...7713345317771/

                            Comment

                            • Vloukole
                              Forum Mentor
                              • Nov 2014
                              • 168
                              • Parys, South Africa

                              #15
                              Thanks dorkburger. Very pleased with the result.
                              sigpic 1980 GS550E

                              Comment

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