I finally finished the repair on my tank.

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  • Guest

    #1

    I finally finished the repair on my tank.

    Back in February, I took the GS1100 to a friend's house out of town. I brain farted when tying it down for the ride home, and it fell over in the truck.

    I thought the dent was too deep to just fill it with bondo, and I don't have welding equipment, and I wasn't going to drill a hole in it and pull it out, so I decided to buy the paintless dent repair kit and then the tools to reach in the tank and "massage" it out. The tools wouldn't reach the area, so they were useless. The paintless kit only gave me one good pull, and that was securing it with epoxy instead of the hot glue they give.

    Anyway, it really didn't take as much bondo as I thought it would. One good application, and then a couple of light ones.











    I sprayed it with water to check for low or high spots.





    Duplicolor "Pure White" base coat.



    Krylon "True Blue" sprayed. I left the outlines of the blue and black stripe so I had a good guide to follow. I found out later that I didn't follow them exactly.



  • Guest

    #2
    After the blue was sprayed, I did the striping. I bought some 3M 1/4" black tape for that.





    Next was the clear coat. 2K out of a couple of cans.





    After it sat for about a week, I buffed it out. Meguiar's liquid rubbing compound, then Meguiar's polishing compound.







    Back on the bike. I wasn't paying attention the position of the fuel sending unit when I took it out, so it's wrong, of course.





    I bought some new emblems as well. While they look good and fit great, I decided I liked the way these look with the blue and chrome.

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    • Guest

      #3


      While I was at it, I took off the fairing (I'll get to that a little later) and one side cover had a decent size crack in it. I used DAP RAPID FUSE on that. It held up through all the body work and buffing and man handling I did to it. I'll see how it holds up on the road.







      Comment

      • rphillips
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Jun 2005
        • 7568
        • Norene TN

        #4
        Hate you had the trouble, but looks like you've got it under control, you did great. Congrats. Rekon there will be those who aren't fond of the blue frame & wheels?, not that it matters.
        1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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        • Guest

          #5
          ^^^That's how I bought it. I hate the fact that the original paint job that MOTORCYCLIST magazine did will eventually be painted over. Fairing has cracks and there are chips and worn spots on the front fender and tail section.

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          • Gorminrider
            Forum Sage
            Past Site Supporter
            • Aug 2012
            • 4803
            • British Columbia, Canada

            #6
            Nice work,Deuce!

            (....always like a tip-I've never heard of Dap "Rapid-fuse", so I'll have to look that up!)

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            • steve murdoch
              Forum Guru
              Past Site Supporter
              • May 2004
              • 8484
              • St. Catharines, On.

              #7
              Nice work on the repair and the paint.
              Electrics and paint are my two personal bugaboos. Always like seeing how-to threads on those subjects.
              2@ \'78 GS1000

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              • Guest

                #8
                Thanks! I bought the Rapid Fuse at a grocery store, of all places. \

                Electrical system isn't fun for me either. My mind can't grasp it for some reason.

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                • oldGSfan
                  Forum Sage
                  Past Site Supporter
                  • Jul 2018
                  • 1313
                  • Southern California

                  #9
                  Very nice work, painting takes patience and skill, looks like you have both in spades!
                  Tom

                  '82 GS1100E Mr. Turbo
                  '79 GS100E
                  Other non Suzuki bikes

                  Comment

                  • nvr2old
                    Forum Sage
                    • Jan 2009
                    • 2134
                    • Sandpoint, Idaho

                    #10
                    Turned out really nice. You should be quite pleased.
                    1979 GS1000S,

                    1982 Honda CX500 Turbo, 1982 Honda MB5 w/CR80 motor, 1977 Honda "nekid" Goldwing, 1976 Honda CB550F cafe', 1972 Honda XL250 cafe'

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                    • Buffalo Bill
                      Forum Guru
                      Past Site Supporter
                      Super Site Supporter
                      • Jun 2008
                      • 6003
                      • New Buffalo, Michigan 49117

                      #11
                      Yeah, very patient work, excellent result!
                      1982 GS1100G-
                      1990 GSX750/1127
                      1987 Honda CBR600F Hurricane
                      1985 Kawasaki GPz750

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                      • dorkburger
                        Forum LongTimer
                        Past Site Supporter
                        • Jan 2013
                        • 10768
                        • Stupid Freehold Boro NJ

                        #12
                        Looks great.
                        As far as eventually having to paint over Motorcyclist's work, it beats the alternative of squirrelling it away in a garage. These things belong on the streets.
                        sigpic
                        When consulting the magic 8 ball for advice, one must first ask it "will your answers be accurate?"

                        Glen
                        -85 1150 es - Plus size supermodel.
                        -Rusty old scooter.
                        Other things I like to photograph.....instagram.com/gs_junkie
                        https://www.instagram.com/glen_brenner/
                        https://www.flickr.com/photos/152267...7713345317771/

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                        • Guest

                          #13
                          Thanks again, everybody. The fairing will require fiberglass work. I've only messed around with it before. Might take watching a few videos.

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