79 GS850 choke knob

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  • Guest

    #1

    79 GS850 choke knob

    The knob on my bike will not stay in the out position when I am trying to do a cold start. Very awkward as I have to hold the the clutch in with my left hand while pressing the starter button. When I turn the choke knob to the right is briefly holds but retracts before I can start the bike. Seems like the "friction" or whatever required to keep the choke engaged is not working properly. Sounds like an easy fix but my addled old brain can't get it sorted out. Anybody with a quick fix?
    Jonesz
  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35791
    • Torrance, CA

    #2
    This question comes up regularly. Answer is, the bezel at the base of the knob can be tightened to affect the friction holding the knob out.
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • Rich82GS750TZ
      Forum Guru
      Past Site Supporter
      Super Site Supporter
      • Jun 2018
      • 5576
      • Mifflinburg, PA / Land of Tar & Chip

      #3
      Gotta hold it with your teeth.

      Isn't there a knurled ring you can tighten at the base of the pull-out stick where it enters the steering head/ center of the top triple? My bike has it on the left control, so no direct experience. Ah, maybe I'm not thinking of yours correctly, but that's how I thought they worked.
      Links

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      • rphillips
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Jun 2005
        • 7618
        • Norene TN

        #4
        A problem that was never there when the choke was on the carbs...Then they fixed the problem that we never had and this is what we get... Go figure.
        1983 GS1100E, 1983 CB1100F, 1991 GSX1100G, 1996 Kaw. ZL600 Eliminator, 1999 Bandit 1200S, 2005 Bandit 1200S, 2000 Kaw. ZRX 1100

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        • Grimly
          Forum Guru
          Past Site Supporter
          Super Site Supporter
          • Sep 2012
          • 5764
          • Ireland

          #5
          Put a clothes peg under the head of the knob.
          Dave
          '79 GS850GN '80 GS850GT
          Only a dog knows why a motorcyclist sticks his head out of a car window

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          • Guest

            #6
            Just got back on site as I was tied up yesterday. After fiddling around I discovered that I was not pulling the knob out far enough before trying to lock it into position. There is a bit of a detent when it is pulled past the point which I had been using and it will now catch and hold as it was designed. Will also check the ring at the base of the knob and throw a clothes pin into the kit as a back up. Thanks for the help all. It appears you can "teach an old dog new tricks"!!

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            • oldGSfan
              Forum Sage
              Past Site Supporter
              • Jul 2018
              • 1325
              • Southern California

              #7
              Originally posted by Grimly
              Put a clothes peg under the head of the knob.
              Haha that's similar to what I did on a 66 Vespa. Actually I used a wheel weight off my Norton. Worked but then I fixed it properly.
              Tom

              '82 GS1100E Mr. Turbo
              '79 GS100E
              Other non Suzuki bikes

              Comment

              • WonderPlum
                Forum Newbie
                • Oct 2020
                • 1
                • Vancouver, BC, Canada

                #8
                My 81 GS850GT had the same problem of the choke knob having insufficient friction and just sliding back down on it's own. If you pull the choke out fully you will find a small rubber boot over the knurled adjuster ring which, if turned clockwise, should increase friction on the stem. This adjuster is plastic, as are all the other associated parts, so extreme care is required not to bust something! After 40 years of service the parts were worn to a level where not enough friction could be obtained with the adjustment ring tightened as far as it would go without stripping the thread.
                I solved the problem by making a small cone made out of .010" aluminum shim. This shim I placed over the cone under the adjustment ring. It helps to remove the handlebar pad (Fig 52 Ref No 27 in parts catalogue) to do this work. Works like a charm now with lots of friction on the choke stem.
                Last edited by WonderPlum; 09-12-2023, 05:01 PM.

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