1980 GSX400E Starting issues

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  • xxenzor
    Forum Apprentice
    • Jul 2024
    • 36
    • Okotoks Alberta

    #1

    1980 GSX400E Starting issues

    Last year, my 1980 Suzuki GSX400E ran perfectly after being fixed up by my buddy. I started it once over winter and then it sat for six months over the winter, and of course now it will barely run.

    I've cleaned the carbs thoroughly multiple times and the diaphrams and everything are all good. The bike only starts with the choke on, and even then, only about half the time. When it does start, it won't rev past 5,000 RPM and dies as soon as I turn the choke off.

    Both cylinders have a spark, and I checked for air leaks with starter fluid but found none. I also bypassed the gas tank to rule out a faulty petcock, but the issue remains.

    Any suggestions on what could be causing this problem?


  • Nessism
    Forum LongTimer
    GSResource Superstar
    Past Site Supporter
    Super Site Supporter
    • Mar 2006
    • 35809
    • Torrance, CA

    #2
    Sounds like the pilot jets, or pilot screw passages, are plugged. Did you remove the jets and hold them up to a light to make sure the orifice is open?
    Ed

    To measure is to know.

    Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

    Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

    Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

    KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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    • xxenzor
      Forum Apprentice
      • Jul 2024
      • 36
      • Okotoks Alberta

      #3
      Yes, I cleaned the pilot jets and main jets and blew air through everything. I could see light through both. Put the carb back on. Still didn’t run good. Took the carb off and cleaned them again 2 more times. Same issue

      Comment

      • tom203
        Forum Guru
        Past Site Supporter
        • Aug 2010
        • 8925
        • Norway,Maine

        #4
        ”The bike only starts with the choke on, and even then, only about half the time.“

        I’d drop each fuel bowl and make sure the “choke” pickup tube is not partially clogged from 6 months idleness.
        1981 gs650L

        "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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