Announcement

Collapse
No announcement yet.

Broken carb fuel mixture tip

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    Broken carb fuel mixture tip

    Hey there,

    I've gone and done it (twice).

    I've found a few threads detailing what to do to remove the broken tip but the pictures have expired and words aren't my PXL_20250419_155743924.jpgforte (hence being in this position)

    I can see the brass poking out into the main air passage, but trying to poke it backwards (as pictured) seems like an impossibility. Am I going about things the wrong way?
    1979 GS550

    #2
    That's the way it needs to go but you may need to use penetrating fluid and other methods such as dunking the body in boiling water or using an ultrasonic cleaner etc to help release it.
    If the tip can be seen protruding above the venturi floor then you should use a broader tipped tool to exert pressure squarely downward..
    Patience is key.
    Last edited by zed1015; 04-19-2025, 04:40 PM.
    Mikuni Viton Choke Plunger Seat Renewal.
    VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

    Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
    https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



    sigpic

    Comment


      #3
      Do as Zed says, then follow this...https://gsarchive.bwringer.com/cbsau...ew_removal.pdf

      I've struggled before to get broken tips out. A couple of times to the point of giving up...when all of a sudden, they just fell out. Penetrating oil and heat should help for sure.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment


        #4
        Thanks. I'll give it a go. I had reinstalled the screws and orings. Should i take all the o-rings back out before boiling?
        1979 GS550

        Comment


          #5
          Yes! I would remove everything so it's just the bare body.
          Mikuni Viton Choke Plunger Seat Renewal.
          VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

          Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
          https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



          sigpic

          Comment


            #6
            Hey guys, I've had a go. I think i've got one out successfully but think I've completely screwed the other.

            The first one needed boiling for a little while, then a sharp tap on an awl with a hammer.

            The second time the awl must have been just behind the spot, and following a slightly over enthusiastic hit it seems like its made a new crater. I've tried to take a photo but it's very hard to see.

            Any further suggestions? Or anyone with a spare carb body to sell?

            PXL_20250422_165742864.jpg
            Last edited by bill_face; 04-22-2025, 01:49 PM.
            1979 GS550

            Comment


              #7
              Damage to the venturi floor doesn't really matter as long as the screws seat is untouched and doesn't leak when the mixture screw is full closed lightly.
              The seat is on the underside and was formed when the mixture screw hole was machined and threaded etc so unless the awl broke through you should be ok.
              Some minor leakage could be tolerated with the screw closed if the amount didn't exceed the requirements needed to achieve the correct idle mix.
              Mikuni Viton Choke Plunger Seat Renewal.
              VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

              Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
              https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



              sigpic

              Comment


                #8
                Unfortunately the brass point of the mixture screw is still in place and the awl now has a preferential place to bed itself. I'm at a bit of a loss as to how to get it out
                Last edited by bill_face; 04-22-2025, 06:10 PM.
                1979 GS550

                Comment


                  #9
                  Bill, I think I have a set of bare carb bodies. They have the choke pickup tubes removed, they can be carefully taken out. I will find them and see what condition there in. Looking at your profile your in Bristol UK ?.
                  My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

                  Comment


                    #10
                    I found them, no broken mixture screw tips stuck.
                    My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

                    Comment


                      #11

                      These are available
                      My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

                      Comment


                        #12
                        Hey thanks. I managed to get the bits of brass out of mine, but haven't yet determined if I buggered them irreparably.

                        If you could hold these til the end of the week that'd be awesome
                        1979 GS550

                        Comment


                          #13
                          Sure no problem Bill.
                          My bikes 79 GS1000 1085 checked and approved by stator the GSR mascot :eagerness: and 77 GS750 with 850 top end, GS850g, and my eldest sons 78 GS550, youngest sons GS125. Project bike 79 GS1000N

                          Comment

                          Working...
                          X