GS550 with Mikuni Dual Throat Carb, No Info

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  • Witehorse Motors
    Forum Apprentice
    • Jun 2025
    • 29
    • Athens Ohio

    #1

    GS550 with Mikuni Dual Throat Carb, No Info

    An acquaintance brought me a chopped out custom GS550, needs wiring and revival. It is sporting a set of the Mikuni "dual throat" carbs with 2 carbs running 4 cylinders. I have seen posts online from 15 years ago that attempt to gather specs and info, but none of them go very far. I am trying to learn all I can about these carbs in hopes of overcoming the obvious flaws in this chopper set up such as chopped exhaust and lack of air box.
    I would love to know the history of these carbs, what to look out for in tuning them, why they seem to have different main jets on 1 and 4 than they do on 2 and 3?? etc...
    They look like they can be saved with a good amount of effort. I have found parts diagrams and my with my first look inside the carbs they seem to need only bowl gaskets, but my goal is to find as much out as I can before attempting to rewire and tune the bike. These units seem like another short lived 80's part quickly orphaned by progress.
    ANY help would be great.
    Thanks for your time.
  • Witehorse Motors
    Forum Apprentice
    • Jun 2025
    • 29
    • Athens Ohio

    #2
    The parts diagram showed it was for a 1983 GS550L BTW.. I have seen references to the bike being a GSX but cant confirm. The internet is not much help for this one.

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    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35790
      • Torrance, CA

      #3
      You can download the factory manual for the bike here...https://gsarchive.bwringer.com/

      Different jets is because some cylinders ran hotter than others.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • zed1015
        Forum Mentor
        • Oct 2020
        • 411
        • North Lincolnshire - UK .

        #4
        Originally posted by Witehorse Motors
        It is sporting a set of the Mikuni "dual throat" carbs with 2 carbs running 4 cylinders. I have seen posts online from 15 years ago that attempt to gather specs and info, but none of them go very far. I am trying to learn all I can about these carbs in hopes of overcoming the obvious flaws in this chopper set up such as chopped exhaust and lack of air box.
        I would love to know the history of these carbs, what to look out for in tuning them, why they seem to have different main jets on 1 and 4 than they do on 2 and 3?? etc...
        Sounds like a home spun conversion possibly using a pair of Z1300 or Mikuni Solex N40PHH ( Datsun etc ) carbs
        Pics would help..
        The different jetting is usually to correct the A/F ratio caused by differing air flow rates through unbalanced airbox intake or manifold tracts.

        Mikuni Viton Choke Plunger Seat Renewal.
        VITON Choke plunger seals .KAWASAKI Z1,Z900,Z650,Z1000,Z1R,SUZUKI GS1000,GSXR,RF | eBay

        Air Corrector Jets for Mikuni VM 24, 26 and 28mm carbs .
        https://www.ebay.co.uk/itm/254380193...84.m1555.l2649



        sigpic

        Comment

        • Nessism
          Forum LongTimer
          GSResource Superstar
          Past Site Supporter
          Super Site Supporter
          • Mar 2006
          • 35790
          • Torrance, CA

          #5
          Originally posted by zed1015
          Sounds like a home spun conversion possibly using a pair of Z1300 or Mikuni Solex N40PHH ( Datsun etc ) carbs
          Pics would help..
          The different jetting is usually to correct the A/F ratio caused by differing air flow rates through unbalanced airbox intake or manifold tracts.
          No. The second gen 550, with 16V, came with two, dual throat Mikuni BS30 carbs.


          Screenshot 2025-06-12 164914 by nessism, on Flickr
          Last edited by Nessism; 06-12-2025, 06:52 PM.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

          Comment

          • Witehorse Motors
            Forum Apprentice
            • Jun 2025
            • 29
            • Athens Ohio

            #6
            yes these are the carbs but when I search for these model designations they don't come up in the results. Its like someone wiped them off the interweb. A search for BS30 mikuni shows the 4 individual carb set ups.

            Comment

            • Big T
              Forum LongTimer
              Past Site Supporter
              Super Site Supporter
              • Mar 2005
              • 12392
              • West Slope, OR

              #7
              Yes, it's a GS in North America and GSX everywhere else in the world

              And, they're BSW model carbs
              Last edited by Big T; 06-15-2025, 07:12 PM.
              1978 GS 1000 (since new)
              1979 GS 1000 (The Fridge, superbike replica project)
              1978 GS 1000 (parts)
              1981 GS 850 (anyone want a project?)
              1981 GPZ 550 (backroad screamer)
              1970 450 Mk IIID (THUMP!)
              2007 DRz 400S
              1999 ATK 490ES
              1994 DR 350SES

              Comment

              • Witehorse Motors
                Forum Apprentice
                • Jun 2025
                • 29
                • Athens Ohio

                #8
                Here they are, No model numbers or letters visible. Pretty cruddy but intact. Considering buying a large ultrasonic cleaner for these (always wanted one anyway) .. look ok but for bowl gaskets. They are on a fella's full custom chopper with lots going against it like exhaust mods and *@%^$*@%^$*@%^$*@%^$ty pod filters.
                I have to repair the wiring someone hacked apart and get it running like it was few years ago, then see if it can be tuned.
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                This gallery has 1 photos.

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                • Witehorse Motors
                  Forum Apprentice
                  • Jun 2025
                  • 29
                  • Athens Ohio

                  #9
                  I noticed no spring above diaphragms?? None on the partzilla diagram also.
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                  This gallery has 1 photos.

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                  • Witehorse Motors
                    Forum Apprentice
                    • Jun 2025
                    • 29
                    • Athens Ohio

                    #10
                    Bowl side
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                    This gallery has 1 photos.

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                    • Witehorse Motors
                      Forum Apprentice
                      • Jun 2025
                      • 29
                      • Athens Ohio

                      #11
                      The jetting is currently Main 105 and 100 and pilots are 35

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                      • Witehorse Motors
                        Forum Apprentice
                        • Jun 2025
                        • 29
                        • Athens Ohio

                        #12
                        Im dumbfounded by the missing slide springs. I cant find a single parts diagram that shows them, but a nice tutorial at Team Ghetto Racing clearly shows them and all CV carbs use them. If anyone can point me to some or get the specs on them I would try and find suitable replacements.
                        Its a small wonder the bike sat long enough for some knuckle-dragger to start clipping wiring, it's already looking like a pain in the ass to clean up their mess.

                        Comment

                        • 1978GS750E
                          Forum Sage
                          Past Site Supporter
                          Super Site Supporter
                          • Apr 2016
                          • 1242
                          • Lexington, KY

                          #13
                          Find a service manual here.



                          It shows those carbs. I've rebuilt a set of them before. No fun finding parts for them!

                          Good luck!
                          Ron
                          '78 GS1000E, '79 GS850G, '82 GS1100E, 2022 Triumph Tiger 660 Sport

                          Comment

                          • Witehorse Motors
                            Forum Apprentice
                            • Jun 2025
                            • 29
                            • Athens Ohio

                            #14
                            I have wasted so many hours already looking for info and now the springs. If i am SOL on them I will have to consider finding a set of 4 BS carbs and intake I suppose. I hate to tell owner I cant do anything for him, but man what an obscure pile of orphan parts.

                            Comment

                            • Witehorse Motors
                              Forum Apprentice
                              • Jun 2025
                              • 29
                              • Athens Ohio

                              #15
                              Hold the phone.... The carbs in the tutorial from ghetto racing have different slide assemblies with plastic parts and springs. The service manual linked shows the slides I am dealing with that are metal, four screws, NO SPRINGS... I am curious hoe they function to return slide and needle at closed throttle , I am guessing the weight of the assembly helps
                              .. Man what a challenge these are.
                              Last edited by Witehorse Motors; 06-16-2025, 03:51 PM.

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