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1981 GS650g carb problems

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    1981 GS650g carb problems

    Hi all, I have a serious problem, just bought 1981 gs650 g shaft drive, been stood for 21/2 years ran to start with but now wont run, have taken carbs off and noticed that jet seat on number 1 carb is much lower than the other 3 how do I fix this?
    Second question, one of the float posts is broken off, looks like it's been stuck back on with some sort of adhesive, the bottom of the break is sticky with something, any ideas how to fix this or do I need to buy another carb?
    I should mention that they are Mikuni bs32ss carbs fitted to my bike.
    Thanks
    Last edited by Petcol; 11-07-2025, 05:36 PM. Reason: forgot to mention what carbs are on the bike

    #2
    If you are referring to the needle jet and seat, it's possible that it was replaced with an unmatched set. I saw this when I used the original mikuni jet and a seat from a rebuild kit and noticed the height difference. Ended up using both pieces from the rebuild kit to correct.

    I haven't had an issue with a carb post, but I did watch a video on a post repair.

    Last edited by jdub6092; 11-08-2025, 02:26 PM.
    1981 GS650E Stardust Silver

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      #3
      Here is the difference in needle jet sizes between the Mikuni and K&L rebuild kit. The seat is higher so when matched the total height is the same.
      1762627424390444457172238315039.jpg​Experts on this forum do not recommend the K&L rebuild kit.
      1981 GS650E Stardust Silver

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        #4
        Can you find a BS32ss carb body as a replacement for your float issue?
        I would try here and Facebook GS groups

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          #5
          Buy a new set of float valves. Real deal mikuni or Keyster brand.

          And a new carb body to replace the one with the broken float post.

          In the carb rebuild tutorial linked in my signature, I show how to remove the float pin without breaking the post off. Sadly, many people don't research, and lack basic mechanical knowledge, thus there are lots of broken posts.
          Ed

          To measure is to know.

          Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

          Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

          Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

          KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

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            #6
            Let me know which carb has the broken post and I'll check and see if I have a replacement for you. I am in BC so mailing it is pretty easy.
            GS550T 1981
            GS850G 1983
            GS650G 1982
            GS650G 1982 Under Restoration 😳🏍👍

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              #7
              This guy on eBay claims to have #1 carb body from gs650



              best to assume the worst and fully/properly all the carbs….some folks can be creative
              1981 gs650L

              "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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