Are PILOT JET PLUGS a must on carbs ?

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  • Mak

    #1

    Are PILOT JET PLUGS a must on carbs ?

    I still have all the original rubber plugs from the pilot jets but after cleaning the carbs the don't fit as snug as they did pre-cleaning.

    Are these things even necessary to be put back on or will they work just fine without the plugs ?

    Thanks.
  • Guest

    #2
    you need them... the float bowls have a "step" on the inside that keeps them from falling out.

    Comment

    • Guest

      #3
      Yes, you need them. The float bowl actually holds them down so if they to seem a little loose it's ok.

      Comment

      • bobthebiker88

        #4
        what exactly do they do anyways? and why are they necessary? I had them on my 900C, and my friends kanotuna.

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        • Steve
          GS Whisperer
          • Jun 2005
          • 35924
          • southwest oHIo

          #5
          If you look carefully, there is a passage between the pilot tunnel and the main jet tunnel. With the rubber plugs in place, all the gas has to go through the main jet. As the throttle is openend and the pilot jet useage is reduced as more goes through the needle circuit (which is directly above the main jet), all the gas still has to go through the main jet. Without the rubber plug, additional, unmetered gas can also come through that small opening between the tunnels.

          Yes, you need the rubber plugs.

          .
          sigpic
          mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
          hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
          #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
          #2 son: 1980 GS1000G
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          Siblings and Spouses
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          Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
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          • Mak

            #6
            nice explanations... thanks

            Comment

            • Steve
              GS Whisperer
              • Jun 2005
              • 35924
              • southwest oHIo

              #7
              You ask. We answer. Just telling it like it is.

              .
              sigpic
              mine: 2000 Honda GoldWing GL1500SE and 1980 GS850G'K' "Junior"
              hers: 1982 GS850GL - "Angel" and 1969 Suzuki T250 Scrambler
              #1 son: 1986 Yamaha Venture Royale 1300 and 1982 GS650GL "Rat Bagger"
              #2 son: 1980 GS1000G
              Family Portrait
              Siblings and Spouses
              Mom's first ride
              Want a copy of my valve adjust spreadsheet for your 2-valve per cylinder engine? Send me an e-mail request (not a PM)
              (Click on my username in the upper-left corner for e-mail info.)

              Comment

              • 850 Combat
                Forum Guru
                Past Site Supporter
                • Sep 2006
                • 6018
                • Spokane, WA, and Hampden, ME

                #8
                The GS850 manual on the Bike Cliff site has good information on that. I didn't know the pilots were fed from the main until I lookad there.
                sigpic Too old, too many bikes, too many cars, too many things

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