Exhaust Gasket Removal???

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  • gmoore
    • Feb 2026

    #1

    Exhaust Gasket Removal???

    Is there any tricks that anyone knows of that makes the removal of old exhaust gaskets from the head any easier? I'm having a hell of a time and I'm afraid I'll end up ruining them AND not be able to remove them.

    Thanks!
  • hampshirehog
    Forum LongTimer
    Past Site Supporter
    • Oct 2007
    • 12675
    • Hampshire. UK

    #2
    Just pry them out with a screwdriver. I've never had any problem removing these - even on real old scrappers they usually just fall out after a poke.
    79 GS1000S
    79 GS1000S (another one)
    80 GSX750
    80 GS550
    80 CB650 cafe racer
    75 PC50 - the one with OHV and pedals...
    75 TS100 - being ridden (suicidally) by my father

    Comment

    • Larry D
      Forum Sage
      Past Site Supporter
      • Jul 2008
      • 4926
      • Indianapolis,IN

      #3
      Just rip them outta there, go ahead and ruin them, you can't re-use them anyway.
      Larry D
      1980 GS450S
      1981 GS450S
      2003 Heritage Softtail

      Comment

      • keman

        #4
        I used a dental pick, but a small blade screwdriver under an outter edge and a gentle pry to pull them away from the edge should do the trick.

        As stated above, you can't re-use them, so the only worry is to not damage the head while pulling them out.

        Comment

        • Agemax
          Forum Guru
          • Apr 2008
          • 8371
          • plymouth uk

          #5
          if all else fails.........air chisel
          1978 GS1085.

          Just remember, an opinion without 3.14 is just an onion!

          Comment

          • blowerbike
            Forum Guru
            GSResource Superstar
            • Aug 2008
            • 7057
            • Ohio Closer to KY Than Cleveland

            #6
            cotter key remover...
            aka screw driver w/ 90 degree bent end w/ point.
            great tool with multiple purposes!

            Comment

            • DanTheMan

              #7
              I use a packing puller like we had on board ship for removing valve stem packing material from steam valves. No, mine aren't Navy tools, I bought them at a tool supply store like Thomas Tools.

              Comment

              • Smellii

                #8
                I had the same problem recently, thought they would never come out. Screwdriver or anything like it wouldn't work. I ended up using some needle-nose pliers and pressing as hard as I could while pinching them as deep as possible. Got them all out in about 15 minutes using this method.

                Comment

                • 1_v8_merc

                  #9
                  Jackhammer

                  Comment

                  • Vmass
                    Forum Guru
                    Past Site Supporter
                    • Apr 2011
                    • 6100
                    • Massachusetts

                    #10
                    Originally posted by 1_v8_merc
                    Jackhammer
                    If you use the jackhammer method, be sure to have a helper to steady the bike.......ask me how I know

                    Comment

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