quick bolt size question

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  • bikerzx7r1981

    #1

    quick bolt size question

    Hi,

    just quick one, dont want to put old exhaust bolts back in as there goosed, can someone tell me the exhaust bolt size for the headers please. its a 1980 gs1000g
  • bccap
    Forum LongTimer
    Past Site Supporter
    • May 2011
    • 27260
    • Vancouver B.C.

    #2
    I was hoping they would show the bolt size in the parts fiche. But they don't. For what its worth. Here is the part number and fiche. If you plan on replacing the bolt with something after market. Someone more knowledgeable than I,can advise you as to grade and material.

    http://www.alpha-sports.com/suzuki_parts.htm

    Comment

    • JJ

      #3
      Unless you absolutely have to have it stock, replace those bolts with studs and nuts. Use high-heat copper anti-seize on the studs when installing them. That's one of the first things I do to a bike when I buy it.

      I don't know the thread diameter and pitch off-hand. Sorry.

      Comment

      • Larry D
        Forum Sage
        Past Site Supporter
        • Jul 2008
        • 4926
        • Indianapolis,IN

        #4
        Originally posted by bccap
        I was hoping they would show the bolt size in the parts fiche. But they don't. For what its worth. Here is the part number and fiche. If you plan on replacing the bolt with something after market. Someone more knowledgeable than I,can advise you as to grade and material.

        http://www.alpha-sports.com/suzuki_parts.htm

        It does show the size......the parts number is 01107-08458

        So, it's 8mm X 45mm in length.
        Larry D
        1980 GS450S
        1981 GS450S
        2003 Heritage Softtail

        Comment

        • JJ

          #5
          There ya' go! I forgot that about the size being imbedded in the part number for screws and bolts. Thanks for the reminder, Larry.

          Comment

          • bccap
            Forum LongTimer
            Past Site Supporter
            • May 2011
            • 27260
            • Vancouver B.C.

            #6
            Originally posted by Larry D
            It does show the size......the parts number is 01107-08458

            So, it's 8mm X 45mm in length.
            Thankyou. I did not know that. Useful info for the future.

            Comment

            • 850 Combat
              Forum Guru
              Past Site Supporter
              • Sep 2006
              • 6018
              • Spokane, WA, and Hampden, ME

              #7
              You might consider downloading the 1000G parts book from Cliff's site. Not a bad thing to carry around with you. Its in with the Owners Manual

              I use it all the time
              sigpic Too old, too many bikes, too many cars, too many things

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              • bikerzx7r1981

                #8
                cheers all much appreciated.

                Comment

                • hampshirehog
                  Forum LongTimer
                  Past Site Supporter
                  • Oct 2007
                  • 12675
                  • Hampshire. UK

                  #9
                  Use copperslip when you put them in.
                  79 GS1000S
                  79 GS1000S (another one)
                  80 GSX750
                  80 GS550
                  80 CB650 cafe racer
                  75 PC50 - the one with OHV and pedals...
                  75 TS100 - being ridden (suicidally) by my father

                  Comment

                  • four_shot
                    Forum Mentor
                    • Nov 2008
                    • 306
                    • Waukegan, Il

                    #10
                    Just remember that 8mm bolts come in two different pitches. When sourcing hardware locally its a good rule of thumb to bring a sample bolt. iirc they are 8mmx1.25

                    Comment

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