No, seriously, my tank is REALLY toast now (pics!)

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  • tbrand69

    #1

    No, seriously, my tank is REALLY toast now (pics!)

    Alright, so I was trying to figure out a way to plug up the tank so I could fill it with stuff to remove rust. I was prodding with a screw driver when it slipped and PUNCTURED A HOLE IN THE TANK.

    Perplexed, I did a little more poking and behold:



    The entire filler hole would shift up and down when I pumped it a little bit, and I just kept prodding away. The metal surrounding the filler hole was so thinned and weakened that it took almost no effort to tear it up.

    So now I REALLY need to buy a new tank. Woo-hoo!

    Tommy
  • Thumper88
    Forum Mentor
    • Jun 2012
    • 127
    • Ann Arbor, MI

    #2
    Wow...holy crap dude....
    1982 Suzuki GS450TZ
    1982 Suzuki GS1100EZ

    Comment

    • koolaid_kid

      #3
      You may want to consider replacing that...

      Comment

      • Charlie G
        Forum Guru
        Past Site Supporter
        Super Site Supporter
        • Feb 2009
        • 6440
        • Siskiyou county

        #4
        Step away from the pipe.....
        sigpic
        83 GS1100g
        2006 Triumph Sprint ST 1050

        Ohhhh!........Torque sweet Temptress.........always whispering.... a murmuring Siren

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        • robertbarr
          Forum Sage
          Past Bard Award Winner
          GSResource Superstar
          • Sep 2005
          • 2721
          • Joliet, Illinois

          #5
          You may experience paint adhesion issues in the area surrounding that filler neck. Consult a competent automotive finish expert for guidance.
          and God said, "Let there be air compressors!"
          __________________________________________________ ______________________
          2009 Suzuki DL650 V-Strom, 2004 HondaPotamus sigpic Git'cha O-ring Kits Here!

          Comment

          • tatu
            Forum Sage
            Past Site Supporter
            • Jun 2010
            • 3175
            • UK

            #6
            A bit more poking and it might get worse.
            sigpic

            Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

            Comment

            • Guest

              #7
              Too late now, but if your replacement tank is also rusty:

              Comment

              • SVSooke

                #8
                Come on,that will buff right out!

                Comment

                • jwhelan65

                  #9
                  Not a problem..

                  Comment

                  • Guest

                    #10
                    I don't think my tank is as bad as yours, however there's evidence that air has vented up through the paint through some very small porus holes.
                    Someday I may decide to address the issue, but luckily I have another pristene tank that has been Por-15'd in my closet should this tank get to the point where I can't use it.
                    I believe the problem began from water collecting under the cap and rusted the area. I was unaware of the problem until after the tank had been repainted, the first time it bubbled up I thought it was just a bad paint job, so it got repainted and bubbled up again. At least the visible damage is under the cap.

                    Comment

                    • tbrand69

                      #11
                      Bawhahaha! You guys are hilarious. There's a couple tanks on eBay that should work just fine, and after reading BassCliff's de-rusting guide I will definitely get ahold of some EvapoRust.

                      But just to clarify: will an 'E' tank fit my 'L' model? I don't see why not. Would the larger tank interfere with the 'L' seat configuration?

                      Tommy

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                      • tbrand69

                        #12
                        Bump!

                        Anybody mount an 'E' tank to an 'L' model?

                        Comment

                        • Larry D
                          Forum Sage
                          Past Site Supporter
                          • Jul 2008
                          • 4926
                          • Indianapolis,IN

                          #13
                          It won't fit.
                          You could make it fit with a little fabrication, the mounting points are different between and "L" and "E".
                          It would just be best to get the proper tank.
                          Larry D
                          1980 GS450S
                          1981 GS450S
                          2003 Heritage Softtail

                          Comment

                          • tbrand69

                            #14
                            Originally posted by Larry D
                            It won't fit.
                            You could make it fit with a little fabrication, the mounting points are different between and "L" and "E".
                            It would just be best to get the proper tank.

                            Really? Damn. The mounting points look so close to each other. Which point is most different would you say?

                            Comment

                            • streetfighters
                              Forum Mentor
                              • Sep 2002
                              • 220
                              • Loveland, Colorado

                              #15
                              "Rust never sleeps"! Neil Young.

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