Leaking carbs

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  • tom203
    Forum Guru
    Past Site Supporter
    • Aug 2010
    • 8925
    • Norway,Maine

    #61
    It's difficult to tell from my end- I'd be suspicious of o-ring. It has to be a snug fit going down hole and then when gas hits it, it will swell up a bit to make a tight seal. It is 30 years old remember. These are standard buna plumbing o-rings commonly available but you need a vernier caliper to measure the diameter at bottom of groove. O-rings are sold based on ID and cross section thickeness. If you got a Suzuki dealer nearby, I try them- probably a couple bucks apiece for the correct o-ring.
    this member sells o-ring kits but I'm not sure he includes the one you want;
    1981 gs650L

    "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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    • incarceration

      #62
      You should be able to blow these up pretty big and see

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      • tom203
        Forum Guru
        Past Site Supporter
        • Aug 2010
        • 8925
        • Norway,Maine

        #63
        Nice pics ! Personally, on 2nd pic, I say that needle seat face (and o-ring) is beat. I just tore apart my 74 honda's carb last winter- o-ring shot, but seat face was excellent still- no sign of grooves/ridges that would prevent needle from sealing. Yours seem worn in comparison.
        1981 gs650L

        "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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        • tom203
          Forum Guru
          Past Site Supporter
          • Aug 2010
          • 8925
          • Norway,Maine

          #64
          From my old stuff- scroll down this linked page to float needle set for $8

          http://www.partsnmore.com/parts/suzuki/gs450l/?filters[category]=carb&filters[fitting]=custom

          I've never bought anything from these guys, so I can't vouch for their correctness; sometimes pics don't show the exact item.
          My nearby and very expensive Suzuki dealer -alphasports- lists a set at $45. Yikes!
          You could do a search on ebay of course
          1981 gs650L

          "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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          • incarceration

            #65
            Originally posted by tom203
            From my old stuff- scroll down this linked page to float needle set for $8

            http://www.partsnmore.com/parts/suzuki/gs450l/?filters[category]=carb&filters[fitting]=custom

            I've never bought anything from these guys, so I can't vouch for their correctness; sometimes pics don't show the exact item.
            My nearby and very expensive Suzuki dealer -alphasports- lists a set at $45. Yikes!
            You could do a search on ebay of course
            Thanks!
            I'll pick up a couple sets for $8

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            • tom203
              Forum Guru
              Past Site Supporter
              • Aug 2010
              • 8925
              • Norway,Maine

              #66
              Originally posted by incarceration
              Thanks!
              I'll pick up a couple sets for $8
              Sounds smart. Ordinarily, the non mikuni aftermarket carb parts are iffy, but I think for the float needle/seat set, this is OK (provided they fit without hammering) If you do eventually do the full carb cleaning, remember to NOT buy any carb rebuild kits- clean what you got and just get new o-rings from cycleorings and bowl gaskets.

              So new petcock and new needle/seat should solve the overflowing carb problem which was where this all started a long time ago! Good luck- hurricane season starts soon!
              1981 gs650L

              "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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              • incarceration

                #67
                Yeah right now I've bought a new petcock, new bowl gaskets, new bowl drain screw o-rings, all new allan key screws for the top of the diaphram, float bowl, and the 2 brackets, and then i'll get those 2 $8 sets

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                • tom203
                  Forum Guru
                  Past Site Supporter
                  • Aug 2010
                  • 8925
                  • Norway,Maine

                  #68
                  Remember that new float needle/seats will be slightly different length, so you will have to adjust float height!


                  Since this thread has grown very long, consider starting a new one if you have questions about adjusting float heights.
                  1981 gs650L

                  "We are all born ignorant, but you have to work hard to stay stupid" Ben Franklin

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                  • incarceration

                    #69
                    Found this, figured you and anyone else following this or happens to stumble upon this thread useful:

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