'78 gs750 carb woes

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  • motorlou

    #1

    '78 gs750 carb woes

    hey guys, kinda new here but i just wanted to post a question about some carb problems we are having with a '78 gs 750. first was that the carbs leaked like crazy so we bought the kit on ebay that comes with the jets (main and idle) new air mixture screws ect ect. next problem is when we turn the bike on from cold, it takes forever before we can accelerate the engine or it will just bogg and want to die, it takes quite an effort to get past that but then it will be fine after that. i had another gs750 that did the same thing and i never figured it out. anyhow, tonight we changed all the parts that came with the kit and put all the settings like we found them. i would like to know what the baseline setting are for the carbs being that the bike ran like crap after putting everything back. also, i know the air mixture screw is at the bottom of the carb by the bowl, what is the other screw that is on the side of the carbs for? we don't have a manual for the bike. thanks in advance, Lou
  • Big T
    Forum LongTimer
    Past Site Supporter
    Super Site Supporter
    • Mar 2005
    • 12414
    • West Slope, OR

    #2
    1st, check your megawelcome and go to Basscliff's site and download a factory manual

    Then, do all of the maintenance needed to make the bike run properly

    While you're properly cleaning the carbs, remove all the kit parts and put the original stuff back in

    Without knowing what maintenance you have/haven't done and what mods the bike has, it's impossible to tell what mistakes you're making again

    BTW, the bottom screw is the fuel screw, the side screw is the air screw
    1978 GS 1000 (since new)
    1979 GS 1000 (The Fridge, superbike replica project)
    1978 GS 1000 (parts)
    1981 GS 850 (anyone want a project?)
    1981 GPZ 550 (backroad screamer)
    1970 450 Mk IIID (THUMP!)
    2007 DRz 400S
    1999 ATK 490ES
    1994 DR 350SES

    Comment

    • Nessism
      Forum LongTimer
      GSResource Superstar
      Past Site Supporter
      Super Site Supporter
      • Mar 2006
      • 35808
      • Torrance, CA

      #3
      Originally posted by Big T
      1st, check your megawelcome and go to Basscliff's site and download a factory manual

      Then, do all of the maintenance needed to make the bike run properly

      While you're properly cleaning the carbs, remove all the kit parts and put the original stuff back in

      Without knowing what maintenance you have/haven't done and what mods the bike has, it's impossible to tell what mistakes you're making again

      BTW, the bottom screw is the fuel screw, the side screw is the air screw

      Agree. Your megawelcome was delivered in one of your previous threads so go back, read it, and download a manual.

      From your previous threads it looks like you are a big modder. Hope you realize that you can't just slap on pods and chop off the mufflers and expect the bike to run like before. The bike will need drastic jetting adjustments. Good luck with that.
      Ed

      To measure is to know.

      Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

      Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

      Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

      KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

      Comment

      • Steve
        GS Whisperer
        • Jun 2005
        • 35927
        • southwest oHIo

        #4
        Originally posted by motorlou
        ... we bought the kit on ebay that comes with the jets (main and idle) new air mixture screws ect ect.
        Sorry, but there is a good chance that you wasted money with that move. 99% of the time, there is no problem with the brass pieces in the carb, they just need to be fully cleaned. The only parts that really NEED to be replaced are the rubber o-rings and the float bowl gaskets.


        Originally posted by motorlou
        next problem is when we turn the bike on from cold, it takes forever before we can accelerate the engine or it will just bogg and want to die, it takes quite an effort to get past that but then it will be fine after that.
        Have you stripped the carbs down and dipped (more like a soak) them overnight? That, followed by a set of new o-rings and proper adjustment will take care of your 'problem'.


        Originally posted by motorlou
        tonight we changed all the parts that came with the kit and put all the settings like we found them.
        Putting the original brass back in would be a good move, as long as it is CLEAN, but the original settings might not have been proper. After all, there have been 35 years for "previous owners" to lay their hands on them and set them the way they think is 'proper'.


        Originally posted by motorlou
        i would like to know what the baseline setting are for the carbs being that the bike ran like crap after putting everything back.
        The "baseline settings" will depend on your bike. Do you have the stock airbox and exhaust or do you have replacements for either or both of them? If everything is stock, about 7/8 turn out on the fuel screw (the one on the bottom) and double that (1 3/4 turn) on the air screw on the side. If you have installed a header or pod intake filters, you will need to add a bit more (maybe 1 1/4 turn, total) to the fuel screw, and start with double that (2 1/2 turns) on the air screw. After the bike warms up, do some tuning with the air screw to get the best idle.


        Originally posted by motorlou
        i know the air mixture screw is at the bottom of the carb by the bowl, what is the other screw that is on the side of the carbs for?
        Somebody has evidently mis-informed you, the screw on the bottom is the FUEL screw, the one on the side is the AIR screw.


        Originally posted by motorlou
        we don't have a manual for the bike. thanks in advance, Lou
        Did you get your "Official Mega-Welcome" from Basscliff? There, you will find links to his website, which is our GSR library and, more-specifically a manual for your bike.

        .
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        Comment

        • motorlou

          #5
          thanks guys, the only mod we did to the "engine" was remove the airbox. we installed pods and kept the original muffler. we disassembled the carbs, dipped them and blew the crap out of them. my next thought would be to put the original brass back and mess with the air and fuel screws see if that changes anything. i can't see how the brass would mess things up if they are original size jets ect.

          ps. here is the bike and the "mods" we did to it. stock engine/mufflers

          Comment

          • junkmn

            #6
            Did you clean out the enrichment circuits in the car bowls?

            Comment

            • ron bayless
              Forum Sage
              Past Site Supporter
              • Sep 2005
              • 1599
              • denton texas

              #7
              Other than the height of the sissybar, that is one beautiful bike.You got some skills.
              future owner of some year and displacement GS bike,as yet unclaimed and unowned.

              Comment

              • Nessism
                Forum LongTimer
                GSResource Superstar
                Past Site Supporter
                Super Site Supporter
                • Mar 2006
                • 35808
                • Torrance, CA

                #8
                The bike won't run properly with stock jets and pods.
                Ed

                To measure is to know.

                Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                Comment

                • jsandidge
                  Forum Sage
                  Past Site Supporter
                  • Jun 2013
                  • 1482
                  • Norfolk, Virginia

                  #9
                  exhaust

                  That's not the original exhaust, either. It's a 4 to 1.
                  https://drive.google.com/open?id=0B9zH8w8Civs8ejBJWjdvYi1LNTg&resourcekey=0-hlJp0Yc4K_VN9g7Jyy4KQg&authuser=fussbucket_1%40msn.com&usp=drive_fs
                  1983 GS750ED-Horsetraded for the Ironhead
                  1981 HD XLH

                  Drew's 850 L Restoration

                  Drew's 83 750E Project

                  Comment

                  • jsandidge
                    Forum Sage
                    Past Site Supporter
                    • Jun 2013
                    • 1482
                    • Norfolk, Virginia

                    #10
                    oops

                    Originally posted by jsandidge
                    That's not the original exhaust, either. It's a 4 to 1.
                    Ooops, didn't see the other muffler at first.
                    https://drive.google.com/open?id=0B9zH8w8Civs8ejBJWjdvYi1LNTg&resourcekey=0-hlJp0Yc4K_VN9g7Jyy4KQg&authuser=fussbucket_1%40msn.com&usp=drive_fs
                    1983 GS750ED-Horsetraded for the Ironhead
                    1981 HD XLH

                    Drew's 850 L Restoration

                    Drew's 83 750E Project

                    Comment

                    • tkent02
                      Forum LongTimer
                      Past Site Supporter
                      • Jan 2006
                      • 35571
                      • Near South Park

                      #11
                      Originally posted by motorlou
                      my next thought would be to put the original brass back and mess with the air and fuel screws see if that changes anything.
                      Don't "mess with" anything. Jet and adjust the carburetors properly.

                      There is a reason Mikuni has procedures for this.
                      http://img.photobucket.com/albums/v5...tatesMap-1.jpg

                      Life is too short to ride an L.

                      Comment

                      • Big T
                        Forum LongTimer
                        Past Site Supporter
                        Super Site Supporter
                        • Mar 2005
                        • 12414
                        • West Slope, OR

                        #12
                        See the Pods thread that is currently just below

                        and the dozens of threads on rejetting
                        1978 GS 1000 (since new)
                        1979 GS 1000 (The Fridge, superbike replica project)
                        1978 GS 1000 (parts)
                        1981 GS 850 (anyone want a project?)
                        1981 GPZ 550 (backroad screamer)
                        1970 450 Mk IIID (THUMP!)
                        2007 DRz 400S
                        1999 ATK 490ES
                        1994 DR 350SES

                        Comment

                        • OriginalOwner

                          #13
                          Originally posted by Steve
                          Sorry, but there is a good chance that you wasted money with that move. 99% of the time, there is no problem with the brass pieces in the carb, they just need to be fully cleaned. The only parts that really NEED to be replaced are the rubber o-rings and the float bowl gaskets.
                          So, it makes more fiscal sense to re-use your brass?

                          I've been following along as I'm just tonight digging into the very first rebuild of my carbs for my 1981 GS750E.

                          Can you recommend exactly which kit and a good/inexpensive site online to buy the kit(s).

                          So far, all the ones I've looked at seem to be priced REALLY high.

                          Good luck with yours motorlou, that's quite a head-turner you have there!

                          Comment

                          • Nessism
                            Forum LongTimer
                            GSResource Superstar
                            Past Site Supporter
                            Super Site Supporter
                            • Mar 2006
                            • 35808
                            • Torrance, CA

                            #14
                            Originally posted by OriginalOwner
                            So, it makes more fiscal sense to re-use your brass?

                            I've been following along as I'm just tonight digging into the very first rebuild of my carbs for my 1981 GS750E.

                            Can you recommend exactly which kit and a good/inexpensive site online to buy the kit(s).

                            So far, all the ones I've looked at seem to be priced REALLY high.

                            Good luck with yours motorlou, that's quite a head-turner you have there!

                            Cycleorings.com

                            You don't need carb kits, just O-rings and maybe float bowl gaskets.

                            The Top Newbie Mistakes thread linked in my signature mentions such things. You might want to check it out to learn what to avoid.
                            Last edited by Nessism; 09-22-2013, 09:59 PM.
                            Ed

                            To measure is to know.

                            Mikuni O-ring Kits For Sale...https://www.thegsresources.com/_foru...ts#post1703182

                            Top Newbie Mistakes thread...http://www.thegsresources.com/_forum...d.php?t=171846

                            Carb rebuild tutorial...https://gsarchive.bwringer.com/mtsac...d_Tutorial.pdf

                            KZ750E Rebuild Thread...http://www.thegsresources.com/_forum...0-Resurrection

                            Comment

                            • OriginalOwner

                              #15
                              Originally posted by Nessism
                              Cycleorings.com

                              You don't need carb kits, just O-rings and maybe float bowl gaskets.

                              The Top Newbie Mistakes thread linked in my signature mentions such things. You might want to check it out to learn what to avoid.
                              Thanks Nessism for the good advice/links -- and I ain't even mad that you called me a "newbie."

                              Cycleorings.com is exactly what I'm looking for, much appreciated - what a great site with fair prices.

                              Got a site for the bowl gaskets? I'm definitely going to need those as well.

                              There's a guy on Ebay that sells 4 Genuine Suzuki OEM kits (with brass) for $70.00 -- the kit not only has the bowl gaskets but also the pilot jet plugs that I need too.

                              If I have to buy the plugs and the gaskets separately at the prices I've seen online, the ebay deal is not only gonna cost less but also have all the brass as an extra added bonus.

                              What do you think?

                              Comment

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