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Wont start, Loud exhaust Backfire! Help

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    Wont start, Loud exhaust Backfire! Help

    Today i tried to start for the very first, i couldn't get it to start, with the choke open it will backfire from the exhaust (did it from both pipes) it was very scary and loud like a rifle shot with actual fire coming out from the pipe. with choke close it just revved but didn't start.
    her's the bike data
    its a 84 GSX400, electronic ignition, no mechanical advance.
    I stripped and cleaned the carbs, replaced all o-rings and the jet rubber plugs.
    using uni filter pods,stock exhaust but no mufflers yet-pipes are cut after the link pipe
    i believe i got the timing and valve clearance right when i put it back together, i did my best to verify that i'm doing it right.
    new spark plugs as well.
    i didn't use the fuel tank, but i hanged a plastic bottle with the pipe connected to the carb and plugged the vacum hose.
    pilot screw were turned all the way in and then opened 1 1/2 turns.
    i did not sync the carb on the bench, and didn't do anything with the idle screw under the carbs.
    I need to say that this is my first project, i did restore a two stroke moped before and it runs fine, but never a 4 stroke motorcycle.
    I need some advise on where to start looking for the problem
    thanks
    Eran

    #2
    Revisit your timing, it is not correct.
    V
    Gustov
    80 GS 1100 LT, 83 1100 G "Scruffy"
    81 GS 1000 G
    79 GS 850 G
    81 GS 850 L
    83 GS 550 ES, 85 GS 550 ES
    80 GS 550 L
    86 450 Rebel, 70CL 70, Yamaha TTR125
    2002 Honda 919
    2004 Ural Gear up

    Comment


      #3
      I'm not sure if the ignition on the GSX400 is similar to the GS450 or not, but it is possible to put the ignition rotor 180 degrees out when you put it back on to the advance mechanism.

      That will likely give you those symptoms as it is timed 180 degrees incorrectly.
      1982 GS450E - The Wee Beastie
      1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

      sigpic

      450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

      Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

      Comment


        #4
        Pete, i think it's different, there's no visible advancing mechanism. i found a photo i took

        I will take pictures of my timing marks tomorrow.
        if it backfires from both pipes dose it at least means that my ignition is working?
        Last edited by Guest; 02-20-2014, 03:35 PM.

        Comment


          #5
          Bugger, yeah that's way different... electronic advance.

          The fact that it's backfiring is a good sign you're at least getting spark though.

          Is it possible for the rotor to go on back to front though? Ie. the tab facing right in your photo... should it be facing left? I'm only guessing here... mostly they can only be assembled one way, the 450 is a little different in that regard.
          1982 GS450E - The Wee Beastie
          1984 GSX750S Katana 7/11 - Kit Kat - BOTM May 2020

          sigpic

          450 Refresh thread: https://www.thegsresources.com/_foru...-GS450-Refresh

          Katana 7/11 thread: http://www.thegsresources.com/_forum...84-Katana-7-11

          Comment


            #6
            it has a locating pin, so i can't be installed backward.
            how should the idle screw be set? honestly i didn't even noticed it's position (lack of experience + eagerness to get it working i guess)

            Comment


              #7
              How should the idle knob be set initially? can it cause my problem?

              Comment


                #8
                another question, does it matter which coil is connected to which plug?
                to my understanding both coils fire each time so it shouldn't matter but i might be wrong

                Comment


                  #9
                  If you have two coils with one spark plug wire coming out of each, then they fire at different times and it will matter which one is connected to which plug. (Unless your igniter works differently than the other two-cylinders I've looked at.)
                  Charles
                  --
                  1979 Suzuki GS850G

                  Read BassCliff's GSR Greeting and Mega-Welcome!

                  Comment


                    #10
                    Originally posted by eil View Post
                    If you have two coils with one spark plug wire coming out of each, then they fire at different times and it will matter which one is connected to which plug. (Unless your igniter works differently than the other two-cylinders I've looked at.)
                    that's my setup (2 coils,one spark plug each) so how can i tell which one should connect to which plug?

                    Comment


                      #11
                      Originally posted by eran_k View Post
                      that's my setup (2 coils,one spark plug each) so how can i tell which one should connect to which plug?
                      Can you not just switch the leads to the opposite plug? For testing
                      sigpic

                      Don't say can't, as anything is possible with time and effort, but, if you don't have time things get tougher and require more effort.

                      Comment


                        #12
                        Originally posted by tatu View Post
                        Can you not just switch the leads to the opposite plug? For testing
                        I will do that, just wanted to know if there's a way to tell?

                        Comment


                          #13
                          If you want to check, take the plugs out of the head, insert them in the plug caps and lay them on the cylinder head.

                          Turn the crank slowly and when a plug fires, the cylinder that goes with will have the piston at the top of the bore.

                          Comment


                            #14
                            It Started!! i switched the coils and it fired right away.
                            works rough and dies without the chock but it's a start
                            Thanks for all the good advice

                            Comment


                              #15
                              Plug wires inverted?

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