exhaust clamp bolt replacement

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  • growler
    • Mar 2026

    #1

    exhaust clamp bolt replacement

    noticed a wonky bolt on one of the exhaust clamps. i want to take the clamps off and soak them in rust remover, then paint with VHT or something similar.

    found the part numbers for the bolts and washers here:
    http://www.partzilla.com/parts/searc...%29/parts.html

    should i replace the gaskets too for good measure?

  • Guest

    #2
    Do yourself a favor and replace the bolts with studs and nuts, and yes replace the gaskets while you are at it.

    Comment

    • koolaid_kid

      #3
      growler, the reason hjfisk says replace the bolts with studs is that the bolts will eventually strip out the threads in the head, which is not a good thing. Put the studs in there and the problem goes away because they stay put. Just a poor initial design by Suzuki that is easily remedied.

      Comment

      • growler

        #4
        forgive my ignorance here. could you direct me to a link for appropriate studs/nuts? or are they something i can pick up at a hardware store? i'm happy to replace them, just want to buy the correct things. thanks!

        Comment

        • Guest

          #5
          You should be able to get them through any auto parts stores, they are 8mm and should be 45mm-50mm long. Also a Fastenal if you have one local. Could also order them through McMaster-Carr

          Comment

          • koolaid_kid

            #6
            hjfisk, should growler use any loctite when he installs the studs?

            Comment

            • Guest

              #7
              Originally posted by koolaid_kid
              hjfisk, should growler use any loctite when he installs the studs?
              I personally don't and have not had a problem. I have heard or read of others using locktite when they did. I also was not aware that there is a locktite that will take the heat of an exhaust stud. I do however use a brass nut .

              Comment

              • growler

                #8
                i'm overwhelmed with choices.

                McMaster-Carr is the complete source for your plant with over 595,000 products. 98% of products ordered ship from stock and deliver same or next day.


                so you're saying 8 of these, with washers, and brass nuts? what type of stud would you guys recommend?

                Comment

                • growler

                  #9
                  i'm a she.

                  Originally posted by koolaid_kid
                  hjfisk, should growler use any loctite when he installs the studs?

                  Comment

                  • mvalenti
                    Forum Mentor
                    • Nov 2009
                    • 748
                    • Haverhill, MA

                    #10
                    M8?Pitch: 1.25 mm
                    50 mm 93675A265* $2.64
                    Product Detail
                    ASTM A193 Grade B7 Alloy Steel Fully Threaded Stud, M8 Size, 50 mm Length, 1.25 mm Pitch
                    -Mark
                    Boston, MA
                    Suck Squeeze Bang Blow..
                    sigpic
                    1980 GS850G with 79 carbs.....

                    Comment

                    • koolaid_kid

                      #11
                      Originally posted by growler
                      i'm a she.
                      LOL. Pardon me, miLady. No offense intended. I usually pay a bit more attention.

                      Comment

                      • growler

                        #12
                        no worries - no offense taken!

                        Originally posted by koolaid_kid
                        LOL. Pardon me, miLady. No offense intended. I usually pay a bit more attention.

                        Comment

                        • growler

                          #13
                          exactly what i was looking for. thank you.

                          Originally posted by mvalenti
                          M8?Pitch: 1.25 mm
                          50 mm 93675A265* $2.64
                          Product Detail
                          ASTM A193 Grade B7 Alloy Steel Fully Threaded Stud, M8 Size, 50 mm Length, 1.25 mm Pitch

                          Comment

                          • koolaid_kid

                            #14
                            Just a couple of notes, growler. Brass nuts are better because if they get frozen on the stud they will strip out rather than the steel stud. Also, when you go to install them, put two of the brass nuts on the stud and tighten them to each other. They will lock together and allow you to use the outer nut to tighten down the stud.

                            Comment

                            • Wingsconsin
                              Forum Sage
                              Past Site Supporter
                              • Jan 2013
                              • 1725
                              • Sussex Wisconsin

                              #15
                              Girls like to tinker, too.


                              Comment

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